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Dehydration and Acid Removal Phosphate Ester Hydraulic Oil Filter Machine for Thermal Power Plants
US$28,960.00-96,500.00
1 Piece
Product profile
Customization
AvailableStructure
MobileUsage
Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas SeparationModel NO.
AITAI-ZJN2-1RCType
Press FilterMechanical Principle
Pressure FiltrationPerformance
Sophisticated FiltersFlow Rate
6L/MinMaterial
Stainless SteelCleanliness Level
Nas 1638 Level 5-6Warranty
Long-TermTransport Package
Wooden BoxSpecification
CustomizedTrademark
AITAIOrigin
ChinaHS Code
8421299090Production Capacity
50000pieces/YearKey features
Ultra-Precision Filtration, Beta3=929
With 5 Japan 3R elements, it traps micro-particles to achieve NAS 3-7, keeping EH oil clean and preventing servo valve sticking.
Independent Oil Dehydration Unit
Featuring a standalone active breather separate from the main oil circuit, it removes water from the EH tank to keep fluid moisture under 100 mg/kg.
Acid & Resistivity Regeneration
Using a premium ion resin element, it removes acids and adsorbs metal ions to raise oil resistivity over 6x10^9 ohm*cm without producing water.
Massive EH Oil Savings up to 80%
By systematically tackling moisture, particulate, acidity, and low resistivity, it drastically extends fluid life and cuts EH oil costs by over 80%.
Varnish & Sludge Removal
It effectively traps varnish, sludge, and harmful oxide contaminants, keeping the oil clean to prevent servo valve sticking and component wear.
Safe Online Bypass Filtration
Operating as a standalone loop, it offers continuous purification online without affecting the main system pressure or equipment operation.
Clean & Easy Maintenance
With high-strength lift straps, operators can pull out used elements easily without touching dirty oil, minimizing downtime and keeping hands clean.
Company profile
Business Type: Manufacturer/Factory CertifiedR&D Capacity: ODM Service Available CertifiedCustomization Options: Full Customization, Minor Customization CertifiedExport Year: 13 Years CertifiedNearest Port: Shenzhen Yantian PortAverage Response Time: ≤1.26h
AI-Powered supplier vetting
SummaryThe supplier is based in Shenzhen, China, and is involved in high-precision oil purifier production with a significant focus on export markets. They possess a robust R&D capability with available SDKs and ISO9001:2015 certification, but lack OEM services for popular brands and overseas operational capabilities. Financially, they appear stable with consistent financial data from the last three years. The supplier shows potential in customization with both minor and full customization services available, but has limitations in after-sales service and quality control processes.
CertificationsThe supplier holds an ISO9001:2015 certificate and product certifications like CE and RoHS, indicating compliance with international standards.
Financial creditThe supplier shows stable financial capacity over the last three years, supported by consistent cash flow and profit index data.
R&D capabilityWith R&D engineers and available SDKs, the supplier shows a strong innovation capability.
Production capacityThey have a high annual productivity level, producing 100,000 high precision oil purifiers annually.
Customization capabilityThe supplier offers both minor and full customization services, indicating a flexible production approach.
Client casesThe supplier does not provide OEM services for popular brands, indicating limited engagement with well-known companies.
Product Q&A
Q:What are the exact technical specifications of the AITAI-ZJN2-1RC model?
A:
The standard specifications and after-purification targets are:
Technical Specifications:
Flow Rate: 6 L/min (360 L/h)
Power: 0.4 kW
Voltage: AC380V 50Hz, 3-phase
Filters: 5 x M100-H114 (Beta 3=929) + 1 x Ion Resin Element
Dimensions: 1248 x 566 x 1357 mm
Weight: 150 kg
After-Purification Performance:
Oil Appearance: Transparent
Cleanliness: NAS 3-7
Moisture: <= 100 mg/kg
Acid Value: <= 0.15 mg/g KOH
Resistivity (20C): >= 6x10^9 ohm*cm
Q:What types of industrial oils can the AITAI-ZJN2-1RC effectively purify?
A:
The AITAI-ZJN2-1RC is specially designed for maintaining phosphate ester fire-resistant oils (EH oils) used in steam turbine speed control systems. Built with anti-corrosive materials and Canadian EPT resin filters, it handles these synthetic fluids perfectly, preventing oil breakdown and keeping your hydraulic system running at peak performance.
Q:How does the dehydration performance of the TMR-N2 system compare to vacuum dehydration?
A:
Unlike vacuum dehydrators that require high heat and complex maintenance, the TMR-N2 is an active breathing system. It converts compressed air into 98% dry nitrogen to blanket the reservoir headspace. As dry nitrogen sweeps over the fluid, dissolved and free water continuously diffuse into the gas and exit through the air vent, maintaining a stable moisture level below 100 mg/kg without thermal oil degradation.
Q:How does the ion resin element perform compared to traditional fuller's earth or alumina?
A:
Our ion exchange resin filter features a stainless steel body and has 7 times the acid removal capacity of fuller's earth, and 2.5 times that of activated alumina. It uses a pure adsorption process rather than chemical reaction. This means it produces zero water during purification, completely eliminating the need for extra vacuum dehydration.
Q:How does this machine raise and maintain oil resistivity?
A:
Low resistivity in EH oil causes electro-chemical corrosion on servo valves. The AITAI-ZJN2-1RC uses a premium ion exchange resin element to adsorb dissolved metal ions and eliminate conducting gels. This process safely restores the fluid's electrical resistivity to over 6x10^9 ohm*cm, protecting sensitive EH system components.
Send Inquiry
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Shenzhen Aitai Technology Co., Ltd.
Shenzhen Aitai Technology Co., Ltd.*Content:
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