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Online Phosphate Ester Oil Conditioning Unit for Turbine Ehc System with Resistivity Improvement
US$28,960.00-96,500.00
1 Piece
Product profile
Customization
AvailableStructure
MobileUsage
Solid-Liquid Separation, Oil Impurities, Oil-Water Separator, Air Filter, Oil and Gas SeparationModel NO.
AITAI-ZJN2-1RCType
Press FilterMechanical Principle
Pressure FiltrationPerformance
Sophisticated FiltersFlow Rate
6L/Min (360 L/H)Material
Stainless SteelCleanliness Level
Nas 1638 Level 5-6Warranty
Long-TermTransport Package
Wooden BoxSpecification
CustomizedTrademark
AITAIOrigin
ChinaHS Code
8421299090Production Capacity
50000pieces/YearKey features
Ultra-Precision Filtration, Beta3=929
With 5 Japan 3R elements, it traps micro-particles to achieve NAS 3-7, keeping EH oil clean and preventing servo valve sticking.
Independent Oil Dehydration Unit
Featuring a standalone active breather separate from the main oil circuit, it removes water from the EH tank to keep fluid moisture under 100 mg/kg.
Acid & Resistivity Regeneration
Using a premium ion resin element, it removes acids and adsorbs metal ions to raise oil resistivity over 6x10^9 ohm*cm without producing water.
Massive EH Oil Savings up to 80%
By systematically tackling moisture, particulate, acidity, and low resistivity, it drastically extends fluid life and cuts EH oil costs by over 80%.
Varnish & Sludge Removal
It effectively traps varnish, sludge, and harmful oxide contaminants, keeping the oil clean to prevent servo valve sticking and component wear.
Safe Online Bypass Filtration
Operating as a standalone loop, it offers continuous purification online without affecting the main system pressure or equipment operation.
Clean & Easy Maintenance
With high-strength lift straps, operators can pull out used elements easily without touching dirty oil, minimizing downtime and keeping hands clean.
Company profile
Business Type: Manufacturer/Factory CertifiedR&D Capacity: ODM Service Available CertifiedCustomization Options: Full Customization, Minor Customization CertifiedExport Year: 13 Years CertifiedNearest Port: Shenzhen Yantian PortAverage Response Time: ≤5.38h
AI-Powered supplier vetting
SummaryThe supplier demonstrates documented R&D processes, five R&D engineers, available SDK support, minor and full customization, and stated annual capacity of 100,000 high-precision oil purifiers. It holds ISO9001:2015, CE, and RoHS-related certifications. Export experience spans 13 years, with exports representing 21%–30% of total sales, and it has participated in an identified offline trade show. Standard lead time is within 15 workdays in both peak and off-season, with LC, T/T, D/P, and PayPal accepted. However, the supplier reports no in-stock capacity, overseas warehouse, showroom, agent, or branch services, and offers services in zero overseas countries. Quality assurance, traceability, complaint handling, and test-equipment status are either marked unknown, “Others,” or zero. Evidence of OEM service for popular brands and customer cases is absent.
Supplier typeThe supplier is presented as a manufacturer with stated annual productivity of 100,000 high-precision oil purifiers, export experience of 13 years, and 21%–30% of sales from exports. It does not provide OEM services for popular brands, so its supplier type is better characterized as an exporting product manufacturer rather than a well-known-brand OEM supplier.
CertificationsThe supplier reports an ISO9001:2015 management-system certificate and product compliance certifications including CE and RoHS. These are explicit certification holdings relevant to management and product compliance.
R&D capabilityThe supplier has five R&D engineers, documented design inputs, outputs, reviews, verification and validation records, and an available SDK. Engineers are responsible for confirming customer requirements, designing products, and supporting production and after-sales service, providing explicit evidence of an established R&D capability.
Production capacityThe supplier states annual productivity of 100,000 high-precision oil purifiers and order fulfillment within 15 workdays in both peak and off-season. Nevertheless, the quality-control test-equipment quantity is recorded as zero and quality-assurance and traceability statuses are unknown, limiting confidence in the overall production-control system.
Customization capabilityThe supplier supports both minor and full customization, has engineers responsible for requirement confirmation and new-product design, and provides an SDK. R&D audit documentation is also available, giving explicit evidence that it can undertake customized development.
Product Q&A
Q:What are the exact technical specifications of the AITAI-ZJN2-1RC model?
A:
The standard specifications and after-purification targets are:
Technical Specifications:
Flow Rate: 6 L/min (360 L/h)
Power: 0.4 kW
Voltage: AC380V 50Hz, 3-phase
Filters: 5 x M100-H114 (Beta 3=929) + 1 x Ion Resin Element
Dimensions: 1248 x 566 x 1357 mm
Weight: 150 kg
After-Purification Performance:
Oil Appearance: Transparent
Cleanliness: NAS 3-7
Moisture: <= 100 mg/kg
Acid Value: <= 0.15 mg/g KOH
Resistivity (20C): >= 6x10^9 ohm*cm
Q:What types of industrial oils can the AITAI-ZJN2-1RC effectively purify?
A:
The AITAI-ZJN2-1RC is specially designed for maintaining phosphate ester fire-resistant oils (EH oils) used in steam turbine speed control systems. Built with anti-corrosive materials and Canadian EPT resin filters, it handles these synthetic fluids perfectly, preventing oil breakdown and keeping your hydraulic system running at peak performance.
Q:How does the dehydration performance of the TMR-N2 system compare to vacuum dehydration?
A:
Unlike vacuum dehydrators that require high heat and complex maintenance, the TMR-N2 is an active breathing system. It converts compressed air into 98% dry nitrogen to blanket the reservoir headspace. As dry nitrogen sweeps over the fluid, dissolved and free water continuously diffuse into the gas and exit through the air vent, maintaining a stable moisture level below 100 mg/kg without thermal oil degradation.
Q:How does the ion resin element perform compared to traditional fuller's earth or alumina?
A:
Our ion exchange resin filter features a stainless steel body and has 7 times the acid removal capacity of fuller's earth, and 2.5 times that of activated alumina. It uses a pure adsorption process rather than chemical reaction. This means it produces zero water during purification, completely eliminating the need for extra vacuum dehydration.
Q:How does this machine raise and maintain oil resistivity?
A:
Low resistivity in EH oil causes electro-chemical corrosion on servo valves. The AITAI-ZJN2-1RC uses a premium ion exchange resin element to adsorb dissolved metal ions and eliminate conducting gels. This process safely restores the fluid's electrical resistivity to over 6x10^9 ohm*cm, protecting sensitive EH system components.
Send Inquiry
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Shenzhen Aitai Technology Co., Ltd.
Shenzhen Aitai Technology Co., Ltd.*Content:
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