How does sterilization work before filling?

Bottles are rinsed with high-temperature water or steam; juice is sterilized by a UHT or plate pasteurizer before entering the filler.

What is the lead time?

Standard models: 25-35 days; customized lines: 40-60 days.

Do you provide installation and training overseas?

Yes. We send engineers for on-site installation, commissioning, and operator training. Remote support is available 24/7.

Can you customize the line for my factory layout?

Absolutely. Send us your floor plan, we will design the line to fit your available space.

What is the warranty period?

12 months for the whole machine, with lifetime technical support.

Can the line produce both hot-filled and cold-filled juice?

With some adjustments, yes. We can design a flexible line that supports both modes.

What is the typical shelf life of hot-filled juice?

6-12 months without preservatives, depending on juice type and packaging.

How many operators are required?

2-3 operators for monitoring and maintenance. The line is highly automated.

Do you provide spare parts?

Yes, we supply a recommended spare parts list and keep stock for quick delivery.

How do I get a quotation?

Provide your target BPH, bottle size/type, juice type, and voltage. We will send a detailed quote and technical drawing.

Fully Continuous Flash Pasteurization Hot Fill Line for 200ml 1L Pet Bottle Mango Turmeric Ginger Juice with Holding Tube Line

Name: Fully Continuous Flash Pasteurization Hot Fill Line for 200ml 1L Pet Bottle Mango Turmeric Ginger Juice with Holding Tube Line
Brand: Zhangjiagang All-Filling Machinery Co., Ltd.
SKU: 2160860662

Jiangsu, ChinaZhangjiagang All-Filling Machinery Co., Ltd.

US$18,000.00

1 Set

Product profile

Customization

Available

After-sales Service

Online Support, Spare Parts

Warranty

12 Month

Model NO.

All-filling RXGF Serie

Type

Volumetric Filling Machine

Automatic Grade

Fully Automatic

Material Type

Liquid

Filling Valve Head

Multi-Head

Feed Cylinder Structure

Single-Room Feeding

Dosing Device

Capacity Cup

Filling Principle

Atmospheric Pressure

Packaging Container Lifting Structure

Pneumatic Lifting

Structure

Rotary

Packaging

Bottle

Packaging Material

Plastic

Capacity

3000-24000 Bph

Filling Accuracy

≤±0.5%

Material

Food-Grade SUS304 Stainless Steel

Control System

Siemens PLC + Touch Screen HMI

Voltage

380V 50Hz 3-Phase (Customizable)

Filling Temperature

0-95°C

Machine Structure

3-in-1 Rotary Monoblock

Bottle Type

Pet Bottle / Glass Bottle

Bottle Volume

200ml-2L

Certification

CE, ISO9001, ISO22000, HACCP, GMP

Delivery Time

30-45 Working Days

CIP/SIP System

Auto CIP Cleaning / SIP Sterilization

Power Voltage

380V 50Hz / Customizable

Stable Running

Low Failure Rate

After-Sales

24/7 Online Support + Overseas Enginee

Transport Package

Seaworthy Plywood Wooden Case

Specification

3-in-1 Rotary Automatic Juice & Pure Water Filling

Trademark

ALL-FILLING

Origin

Zhangjiagang, Jiangsu, China

HS Code

8422301090

Production Capacity

100set/Year

Key features

High-Temperature Hot Filling Technology Sterilizes both juice and bottle interior simultaneously, extending shelf life without preservatives. Suitable for juice, nfc juice, tea, coffee etc.

Wide Capacity & Bottle Compatibility 2,000 - 36,000 BPH. Supports PET (heat-resistant grade), glass bottles, and aluminum cans from 150ml to 2L. Quick changeover for different molds.

3-in-1 Washing, Hot Filling & Capping with Laminar Flow Hood Integrated monoblock design with sterile air protection. High-temperature water/steam rinses bottles immediately before hot filling.

Food-Grade 304/316 Stainless Steel + PTFE Seals All product-contact parts are heat-resistant and corrosion-proof, meeting FDA and CE standards. Special seals for high-temperature operation.

CIP (Cleaning-in-Place) System Automatic internal cleaning of tanks, pipes, and filling valves - no disassembly needed. Includes hot water, alkali, and acid cycles.

Key Components from Global Leaders Siemens PLC, ABB motors, and high-temperature-resistant sensors.

Complete Pre-Treatment & Pasteurization Integration We supply fruit washing, crushing, juicing, enzymolysis, UHT pasteurizer, homogenizer, and degasser - one-stop turnkey solution.

Fully Customizable -Bottle Type, Voltage, Layout & Language Customized bottle mold, voltage (220V-480V), factory layout, and HMI language. Also adjustable filling temperature and speed.

Energy-Saving & Remote Monitoring Optimized pasteurization tunnel reduces energy consumption. PLC with touch screen records filling temperature, speed, and alarm history for traceability.

Global After-Sales Service & Warranty 12-month warranty, 24/7 online support, on-site installation & training, and lifetime spare parts supply.

Company profile

Importers and ExportersHigh Repeat Buyers ChoiceYears of Export ExperienceExhibition Experience

Zhangjiagang All-Filling Machinery Co., Ltd.

Jiangsu, China

Business Type: Manufacturer/Factory, Trading Company CertifiedR&D Capacity: ODM Service Available CertifiedExport Year: 10 YearsAverage Response Time: ≤1.71h CertifiedTerms of Payment: LC, T/T, D/P, etc. CertifiedInternational Commercial Terms(Incoterms): FOB, CIF, CFR, EXW

About Our Factory & Business Background

AddressSuzhou, Jiangsu, China

Average Lead TimePeak Season Lead Time: 1-3 months Off Season Lead Time: 1-3 months

Minimum Order Quantity1 Set

Our Production Capability & Technical Expertise

Main ProductsWater Filling Machine, Water Bottling Machine, Bottle Filling Machine, Can Filling Machine, Juice Filling Machine, Mineral Water Filling Machine, Pure Water Filling Machine, Beverage Filling Machine, Water Filling Line, Juice Production Line

Our Industry Experience & Global Business Record

Year of Establishment2016-01-08

Main MarketsNorth America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe

Repeat Buyers Choice80%~100%

Product Q&A

Q:What is the difference between hot filling and aseptic filling?

Hot filling (85-95C) sterilizes product and bottle together; aseptic filling uses separate sterilization. Hot filling is more cost-effective for juice.

Q:Can the line fill juice with pulp?

Yes. Our filling valves handle pulpy juice, nectar, and even juice with fibers up to 3mm.

Q:What bottle materials are suitable for hot filling?

Heat-resistant PET (crystallized neck), glass bottles, and aluminum cans. Standard PET requires special treatment.

Q:Which brands of key components do you use?

Siemens PLC, ABB motors. We can upgrade to other brands on request.

Q:Does the line include CIP cleaning?

Yes. The juice hot filling line comes with a full CIP system for automatic cleaning of all product-contact surfaces.