Automatic Saline Pre-Filled Syringe Filling and Stoppering Pharmaceutical Production Line

Name: Automatic Saline Pre-Filled Syringe Filling and Stoppering Pharmaceutical Production Line
Brand: Shanghai ALWELL Machinery Equipment Co., Ltd.
SKU: 2128885652

Shanghai, ChinaShanghai ALWELL Machinery Equipment Co., Ltd.

US$50,000.00-65,000.00

1 Piece

Product profile

Customization

Available

After-sales Service

Engineers Available to Service Machinery Overseas, Free Spare Parts, Online Support,video Technical Support, Online Support

Certification

CE, FDA, GMP, ISO

Model NO.

YSPFL

Condition

Used

Customized

Fill Range

≤49ml

Filling Principle

Pressure, Peristaltic Pump Filling

Machine Type

Syringe Filling Machine

Main Material

Alloy Steel, Aluminum, Cast Iron, Glass, Nickel, Plastic, Stainless Steel

Voltage

380V

Warranty

1 Year, 2

Type

Piston Filling Machine

Automatic Grade

Fully Automatic

Material Type

Liquid

Filling Valve Head

Multi-Head

Feed Cylinder Structure

Single-Room Feeding

Dosing Device

Plunger

Packaging Container Lifting Structure

Pneumatic Lifting

Structure

Rotary

Packaging

Tank

Packaging Material

Composite Materials

Application 1

Medical

Application 2

Pharmaceutical

Filling Material

Liquid

Filling Range

2ml-20ml(Can Be Customized)

Material

Stainless Steel 304

Transport Package

Wooden Box

Specification

220*220*175

Trademark

ALWELL

Origin

China Shanghai

HS Code

8422309001

Production Capacity

1 Piece/ Month

Key features

High-Speed Mass Production Fully automated continuous-motion line achieving reliable high-speed outputs up to 11,000+ pcs/hour to meet global saline flush market demands.

Turnkey Monoblock Integration Seamless end-to-end automation from nest-denesting, aseptic filling, and stoppering to downstream plunger inserting, labeling, and cartoning.

Leak-Proof Precise DosingEquipped with synchronized servo-driven pumps ensuring strict Within 1%accuracy and a clean cut-off to eliminate any liquid dripping on the syringe ribs.

Torque-Controlled Rod Inserting Downstream plunger rod inserter utilizes torque-monitored servo drives to smoothly screw rods into stoppers without syringe breakage or liquid leakage.

Stringent GMP Compliance Constructed entirely from AISI 316L; fully compliant with FDA, cGMP, and EU Annex 1 standards with full DQ/IQ/OQ/PQ validation support.

Company profile

Years of Export ExperienceNational Award receivedProduct CertificationFull Customization

Shanghai ALWELL Machinery Equipment Co., Ltd.

Shanghai, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 12 Years CertifiedNearest Port: Shanghai PortAverage Response Time: ≤2.27h

AI-Powered supplier vetting

SummaryShanghai ALWELL machinery equipment Co., Ltd. is described as a national high-tech enterprise founded in 2013, specializing in small-dose filling solutions and integrating R&D, production, sales, and service. Evidence indicates broad customization, ODM and OEM capabilities, recent product development, patents, and one national science and technology progress award. Production information includes four production lines, annual output of 500 filling-machine sets, two quality inspectors, documented finished-product inspection procedures, and a one-month stated lead time during both peak and off-season in one record. The supplier has written procedures for service assessment, corrective actions, and complaint handling. It reports valid contracts with associated subcontractors and in-stock capacity, but no overseas warehouse or showroom. Financial credibility cannot be assessed because the provided financial entries only identify years and contain no substantive financial performance information. Customer...

Supplier typeThe supplier is identified as a Shanghai-based national high-tech enterprise specializing in small-dose filling solutions for global biopharmaceutical companies, with integrated R&D, production, sales, and service. Its stated business scope includes goods and technology import and export, subject to applicable approvals or licenses.

CertificationsThe supplier reports one national science and technology progress award and national patent certificates for R&D results. However, no specific manufacturing, quality-management, or product certification is identified in the provided information.

After-Sales capabilityWritten procedures and followed records are reported for service assessment, corrective and preventive actions, and customer complaint handling. The supplier also states that it has in-stock service capacity and valid contracts with associated subcontractors, but lacks overseas warehouses and overseas showrooms.

R&D capabilityThe supplier reports new products during the past year, ODM capability, R&D focused on pre-filled syringe filling lines, national patent certificates, and one national science and technology progress award. It does not have an available SDK, but the other evidence explicitly supports active product and technology development.

Production capacityThe supplier reports four production lines and annual output of 500 filling-machine sets, with two quality inspectors and uniformly followed finished-product inspection instructions. It also reports valid subcontractor contracts, 50 qualified service suppliers, Shanghai-port proximity, and stated lead times ranging from within 15 working days off-season in one record to one month in another.

Customization capabilityBoth R&D and design-service records list customization from samples, customization from designs, full customization, minor customization, and flexible customization. ODM service is also explicitly available, providing direct evidence of broad customization capability.

Product Q&A

Q:What syringe sizes can this normal saline production line handle?

Our production line is highly flexible and optimized for standard saline flush syringe sizes, typically ranging from 3ml, 5ml, 10ml, to 20ml syringes. Format part changeover is fast, smooth, and requires no tools.

Q:How does the line ensure zero liquid dripping or leakage during high-speed filling?

We utilize high-precision servo-controlled rotary piston pumps coupled with an advanced diving nozzle and suck-back mechanism. This ensures a clean liquid cut-off after each dose, keeping the syringe sealing zone perfectly dry and leak-free before stoppering.

Q:How does the system handle quality control and defective product rejection?

The entire line is monitored by an intelligent vision and sensor network. It automatically detects and rejects syringes with common defects-such as missing stoppers, wrong filling volumes, missing plunger rods, or misaligned labels-without interrupting the continuous production flow.

Q:Is the line compliant with data tracking requirements for global market entry?

Absolutely. The control system is fully compliant with FDA 21 CFR Part 11, featuring secure electronic data records, audit trails, and multi-level password protection, ensuring you pass strict pharmaceutical and medical device regulatory audits smoothly.