PLC-Controlled Foil Winding Machine for Power Transformer Hv Coils Hvbrj200-1800

Name: PLC-Controlled Foil Winding Machine for Power Transformer Hv Coils Hvbrj200-1800
Brand: Jiangsu Chuangling Amorphous Technology Development Co., Ltd.
SKU: 2319715685

Shanghai, ChinaJiangsu Chuangling Amorphous Technology Development Co., Ltd.

US$98,000.00

1 Set

Product profile

Customization

Available

Voltage

380V

Warranty

2 Years

Model NO.

HVBRJ200-1800

After-sales Service

Available

Center Height

960 mm

Axial Length (Including Leads)

1800 mm

Aluminum Material Thickness

0.5-3 mm

Cooper Material Thickness

0.3-2.0 mm

Coil Shape

Circular

Working Torque

1500 N

Workpiece Load Capacity

2000 Kg

Foil Material

Copper Foil/Aluminum Foil

Winding Mode

Automatic / Semi-Automatic

Speed Regulation Method

Servo Stepless Speed Regulation, Foot Pedal Automa

Transport Package

Stretch Film

Specification

9 CBM

Trademark

Chuangling

Origin

China

Key features

This high voltage foil winding machine delivers 11kW power and 1500Nm torque, handling copper/aluminum foils up to 2mm thick, ideal for large HV transformer coils with 2000kg load capacity.

Photoelectric sensor with high correction accuracy and electric constant tension system ensure perfectly aligned foil edges and tight, uniform coils.

Built-in TIG welding, deburring, and cleaning stations reduce handling, prevent insulation puncture, and ensure safety, a complete solution for high-quality HV coil manufacturing

Company profile

R&D CapabilitiesODM ServicesOEM Services

Jiangsu Chuangling Amorphous Technology Development Co., Ltd.

Shanghai, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 12 Years CertifiedNearest Port: Shanghai PortAverage Response Time: ≤15h

AI-Powered supplier vetting

SummaryThe supplier presents capabilities in manufacturing, customization, R&D, quality management, and international customer service. It reports 3D design, ODM, OEM, sample-based and full customization services, supported by a 20-member R&D team and nine national patents. Production resources include CNC, turning, drilling, grinding, wire-cutting, sawing, and spray-painting equipment, while finished-product inspection follows documented instructions. The supplier reports ISO 9001 certification and a qualification rate exceeding 99.8%, but the certification claim is presented only in company-description material. Service strengths include inventory capability, complaint-handling procedures, emergency response, and participation in an industry trade show. Limitations include no new products in the past year, no SDK, no overseas agents or branches, no overseas warehouse or showroom, and no valid manufacturing contract with related subcontractors. Customer reach is supported by reported service to more than 300...

Supplier typeThe supplier’s stated business scope includes manufacturing and sales of arts and crafts and ceremonial articles, as well as special equipment, while its company description positions it as an integrated R&D, manufacturing, sales, and technical-service provider for power transformer specialized equipment. This indicates a manufacturer with integrated technical and service functions, although the business-scope excerpt is broader and does not independently confirm every claimed product focus.

CertificationsThe supplier states that it operates an ISO 9001-certified quality management system and that its products have been certified by China’s National Transformer Quality Supervision and Inspection Center for five consecutive years. These are explicit certification-related claims, although no certificate numbers, dates, or copies are provided in the slices.

After-Sales capabilityThe supplier reports documented and followed procedures for handling customer complaints, inventory service capability, a global 12-hour emergency response mechanism, and prior participation in an offline power transformer equipment exhibition. However, it has no overseas agents or branches, no overseas warehouse, no overseas showroom, and reports service in zero countries in one field, so the breadth of direct overseas after-sales support is constrained or inconsistently documented.

R&D capabilityInnovation evidence includes an integrated R&D system, a 20-member R&D team, nine national patents, 3D design, ODM and OEM services, and an industry-academia-research-application approach. Against this, the supplier reports no new products during the past year and no available SDK, so the evidence supports established R&D and design capability but not strong recent product innovation or software integration capability.

Production capacityThe supplier reports manufacturing capability for specialized equipment, a facility containing sawing, grinding, wire-cutting, drilling, lathe, CNC, and spray-painting equipment, plus inventory capability and advanced manufacturing facilities described in its company profile. Quality inspection is assigned to two inspectors with documented finished-product inspection instructions, but the supplier also reports no valid contract with related subcontractors, which limits assurance regarding outsourced manufacturing arrangements.

Customization capabilityThe supplier explicitly offers customization from samples, full customization, minor and flexible customization, and customization from designs, along with 3D software design, ODM, and OEM services for popular brands. These repeated, specific service claims provide clear evidence of broad customization capability.

Client casesThe supplier reports serving more than 300 global clients, international coverage across Asia, Europe, and the Americas, and participation in a Power transformer equipment exhibition. These statements demonstrate claimed market exposure, but no named customers, project descriptions, or verifiable individual case studies are provided.

Product Q&A

Q:What foil materials and thicknesses can this machine handle?

This high voltage foil winding machine is compatible with both copper foil and aluminum foil. For aluminum foil, the thickness range is 0.3-2.0mm with a width of 35-200mm; for copper foil, the thickness range is 0.2-1.5mm with a width of 25-200mm. The machine supports single-layer foil winding with up to two layers of interlayer insulation, making it suitable for a wide variety of high-voltage transformer coil designs.

Q:How does the edge correction system work and what precision can it achieve?

The machine employs a photoelectric analog sensor for non-contact edge detection of the foil strip, combined with a servo linear motor that drives the uncoiler to dynamically correct foil position in real time. This system achieves a correction accuracy of 0.3mm, ensuring perfectly aligned foil edges and neat coil end faces. The correction range is 80mm centered (40mm each side).

Q:What are the deburring and cleaning devices for, and why are they important?

Both devices have adjustable pneumatic pressure based on foil thickness. These are critical safety steps in the coil manufacturing process, if burrs or metal contaminants are not removed, they can puncture the insulation paper, causing coil short circuits or even transformer fires. The inclusion of these devices ensures the highest safety and quality standards for your finished transformers.