Automatic Bottle Cap Feeding & Sorting Machine CCD Vision Inspection System with Auto Reject for Defect Detection (Stain, Scratch, Short Shot, Flash)

One-Stop Automated Workflow Integrates automatic feeding, CCD visual inspection, OK/NG sorting, and automatic rejection into a single system, eliminating manual handling from start to finish.

Multi-Defect Detection Coverage Detects a comprehensive range of bottle cap defects including stains, scratches, dirt, soiling, short shots (missing material), flash/burrs (flying edges), black spot

High-Speed Online Inspection Operates at speeds of 300 to 2,500+ caps per minute (depending on configuration), allowing seamless integration into high-volume production lines without creating bottle

High-Precision CCD Camera System Equipped with high-resolution CCD industrial cameras (1 /7 configurable cameras) and professional optical lenses, achieving detection accuracy up to 0.01 mm.

Automatic Reject Mechanism Defective caps (NG) are instantly and precisely rejected by a high-speed pneumatic rejection system upon detection, while good products (OK) continue downstream.

Significant Labor Cost Reduction One machine replaces 4/6 manual inspection workers, eliminating repetitive

Flexible and Easy to Operate Intuitive HMI touchscreen interface with remote commissioning support. Quick-change settings allow fast adaptation to different cap sizes, colors, and defect criteria

Real-Time Data Management Provides real-time production data recording, statistical analysis, and defect tracking.

Wide Industry Application Ideal for food and beverage, pharmaceutical, cosmetics, chemical, automotive, and packaging industries.