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Automatic Bottle Cap Sorting Feeding CCD Vision Inspection System with Auto Reject for Stain Scratch Short Shot Flash Defect Detection
US$3,199.00
1-4 Sets
US$2,299.00
5+ Sets

Product profile

Customization

Available

After-sales Service

12 Months

Warranty

1 Year

Model NO.

Bottle cap appearance defect detection

Certification

CE

Condition

New

Application

Electronic Component, Auto Part, Plastic

Lens Number

Optional

Type

Automatic Reject System with Qr Scanner

Detection Technology

Vision Recognition & 1d/2D Qr Scanning

Rejection Method

Pneumatic Pusher / Air Jet / Diverter Gate

Inspection Capability

Missing Code, Mismatch, Duplicate Detection

Control Integration

PLC / Industrial PC with HMI

Communication Protocol

RS232 / USB / Ethernet / Modbus

Operation Mode

Fully Automatic / Semi-Automatic Optional

Power Supply

110V/220V AC, 50/60Hz

Function

Qr Code Reading, Data Association, Sorting, Reject

Scanning Speed

(Depending on Production Line Speed

Rejection Accuracy

≥99.5%

Machine Material

Stainless Steel 304

Conveyor Width

200mm / 300mm / 400mm / Customized

Failure Alarm

Audio-Visual Alarm & Auto Stop on Error

Data Export Format

Csv, TXT, Excel, Database Connectivity

Transport Package

Wooden Crate

Specification

20

Trademark

BMG

Origin

Guangdong, China

HS Code

9031809090

Production Capacity

1000

Key features

All-in-One Detection of 4 Critical Defects Simultaneously detects and automatically rejects bottle caps with stains / dirt, scratches, short shots (missing material), and flash / burrs
360 Full-Coverage Inspection with No Blind Spots Equipped with multiple high-resolution CCD industrial cameras capturing top surface, bottom surface, inner wall and outer wall of bottle caps
Ultra-High Speed Inspection up to 1400 Caps/Minute Far surpassing manual inspection, dramatically boosting production line throughput while maintaining consistent quality control.
Fully Automated From Feeding to Counting Integrates automatic cap feeding, CCD visual inspection, real-time OK/NG sorting, defective product rejection, and qualified product counting & packaging
Precision Online Rejection with 99.5% Accuracy High-speed pneumatic air jet rejection system instantly removes defective caps from the line without interrupting production flow,
Versatile for Multiple Industries & Cap Types Widely used in beverage, pharmaceutical, daily chemical, dairy, food and wine industries. Compatible with tamper-evident caps, combination caps
High-Precision Industrial Cameras with Flexible Configurations Equipped with 2/8 high-resolution cameras (customizable), detection accuracy up to 0.01mm, supporting customizable camera count
Advanced Image Processing Algorithm for Sub-Millimeter Defects High-performance image processing software accurately identifies subtle surface defects like micro scratches, tiny contaminations
Stainless Steel 304 Construction for Durability & Hygiene Full SUS304 stainless steel frame, corrosion-resistant and easy to clean, ideal for food-grade and pharmaceutical production environments
12-Month Warranty & Remote Technical Support Comprehensive after-sales service including 12-month warranty, remote debugging and maintenance, ensuring long-term stable operation

Company profile

Guangzhou Bimeigao Intelligent System Technology Co., Ltd.
Patents AwardedImporters and ExportersCustomization from DesignsExhibition Experience
CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 8 Years CertifiedNearest Port: Guangzhou Port, Shenzhe PortAverage Response Time: ≤0.73h

About Our Factory & Business Background

Address4th Floor, Building 1, No. 2-19 Qianfeng South Road, Shiqi Town, Guangzhou, Guangdong, China
Registered Capital5,000,000 RMB
Terms of PaymentLC, T/T, D/P, PayPal, Western Union
International Commercial Terms(Incoterms)FOB, CIF, CFR, EXW
Average Lead TimePeak Season Lead Time: within 15 workdays Off Season Lead Time: within 15 workdays
Minimum Order Quantity1 Set

Our Production Capability & Technical Expertise

Main ProductsLaser Marking Machine, Bottle Cap Marking Machine, Visual Inspection Machine, Automated Integrated Equipment, Qr Code Data Collection and Association System, Production Management System, One Item One Code Anti-Counterfeiting, UV Printer, Laser Engraving Machine, Labeling and Inspection Machine
Inspection Type for Finished Products100% inspection(Visual inspection & Function inspection)
Inspection Method for Finished ProductsFinished product checked by packing staff
Traceability of Raw MaterialsYes
Own BrandYes

Our Industry Experience & Global Business Record

Year of Establishment2009-11-16
Main MarketsNorth America, Eastern Europe, Southeast Asia, Mid East, Eastern Asia, Western Europe
Repeat Buyers Choice30%~50%

Product Q&A

Q:What is the warranty period for this system?
A:
The system comes with a 1-year warranty and 12 months of after-sales service.
Q:Can the conveyor width be customized?
A:
Yes, the conveyor width is available in 200mm, 300mm, 400mm, or fully customized options.
Q:What detection capabilities does the system offer?
A:
It can detect missing codes, mismatches, and duplicates using 1D/2D QR scanning and vision recognition.
Q:Is OEM or ODM service available?
A:
Yes, we offer OEM, ODM, and full customization services based on samples or designs.
Q:What is the minimum order quantity?
A:
The minimum order quantity is 1 set.

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