High-Precision Cap Defect+Closure Integrity+Label Positioning+Fill-Level Integrated Inspection System with CE/ISO Certification for High-Speed Beverage Lines

One system simultaneously performs 4D online full inspection: cap appearance defects (high/skew/broken caps, broken ring, color), closure integrity, label positioning/print quality, and fill-level.

Inspection speed up to 400-1,200 bottles/min with millisecond response, compatible with beer (80,000 bottles/hour), spirits (12,000 bottles/hour) high-speed filling lines ,no shutdown required

Detection accuracy up to 0.1-1mm, reliably identifying 85-micron tiny contaminants and capturing subtle defects as small as 0.1mm ,cap seal deviations, fill-level fluctuations, label bubbles, etc.

Built-in deep learning vision algorithm platform intelligently eliminates interference from bottle patterns, bubbles, glass scratches. Dual-verification mechanism eliminates false detection with accur

Top + side + bottom multi-camera layout combined with bright-field/dark-field optical technology enables all-round no-blind-spot image acquisition of caps, labels, and fill-level

Real-time triggered high-speed pneumatic rejection accurately diverts defective products, ensuring 100% qualified products reach the market and effectively avoiding recall risks

Simultaneously inspects label presence, position offset, skew, wrinkles/bubbles, while verifying production date/batch code clarity and accuracy, reliable reading even on curved or reflective surface

Torque/position analysis combined with optical sensing technology detects whether caps are properly tightened, tamper-evident rings are intact, and leakage risks exist ,ensuring shelf-life quality

Real-time data upload, MES/IoT system compatible, automatically generates complete inspection logs for in-depth process analysis, quality traceability, and closed-loop process optimization

Full CE and ISO quality system certified. Modular design for easy integration into existing filling lines, with global technical support and installation training services