High-Speed Beverage Line Deep Learning Vision Inspection Equipment for Cap/Label/Fill Level/Code 4-in-1 Detection with Auto Rejection

Single system synchronously detects cap seal integrity, tamper ring completeness, label position/orientation/color, fill level, and print quality, replacing 4-6 standalone inspection machines

Inspection speed up to 1800-2400ppm, far exceeding manual sampling, supports 100% inline inspection on high-speed lines

Deep learning multi-task network architecture with shared feature encoder + parallel decoders, simultaneously outputs label segmentation, ROI detection, character recognition results

Comprehensive defect coverage: cap skew/missing/high cap, tamper ring breakage, label skew/wrinkle/missing/upside-down, overfill/underfill, code missing/character damage

Fill level detection accuracy 1mm using edge detection and intensity analysis, adapts to both transparent and opaque bottles

Seamless integration with line PLC/reject systems (Profinet/OPC UA/Modbus), inspection data drives real-time rejection decisions

Single software platform for all inspection tasks (unified HMI monitoring), reduces overall costs by up to 70% vs. traditional multi-station solutions

Supports multi-SKU mixed production, auto-recognizes and loads corresponding inspection templates, changeover time <1 minute

Optional neck thread/crack inspection module, detects bottle neck chips, cracks, and thread wear

IP54/IP65 sealed design for wet/hot filling line environments, supports 7*24 continuous stable operation