High-Speed Inline Case Qr Aggregation System Batch Reads Cap Codes, Auto-Generates Unique Carton Labels for Full Traceability

6-side line-scan camera or overhead multi-reader array, tunnel-style scanning without case stopping; compatible with cartons, totes, shrink-wrapped cases, stable 60 cases/min

Reads up to 200 cap QR codes per case (matrix or bulk arrangement), supports QR, Data Matrix, PDF417, single code read time <50ms.

Auto-compares with preset expected count per case, audible/visual alarm & divert incomplete/duplicate cases to recheck lane, ensuring 100% data accuracy.

Instantly generates unique outer case code (QR or GS1-128) based on enterprise rule (batch+serial+checksum), built-in encryption, logical link to cap codes.

Integrated thermal transfer/direct thermal printer + pneumatic tamp applicator, auto peel & apply to case top/side with 3mm accuracy, speed sync with collector.

Database establishes 3-level binding (cap code/case code/pallet code); scanning case code later reveals production batch, expiry, line info of all single units full traceability

MQTT or direct DB connection for real-time sync to existing anti-counterfeit platform or ERP/WMS, no secondary development needed

Reject flap/pusher diverts bad cases (missing/duplicate/link fail) to manual recheck station, HMI shows defect reason, after fix re-enter line.

Optional geo-fencing first scan location (warehouse/distributor) matched with preset region, cross-region sale triggers alert for channel diversion control.

Modular design with adjustable tunnel width, camera angle, printer position; standard (less than 40 cases/min) & high-speed (less than 60 cases/min) models for beverage, dairy, cosmetic, pharma.