How do you handle factory lighting and environment changes?

We utilize dynamic lighting control and industrial-grade IP65 enclosures. Specialized LED strobe lighting and polarizing filters eliminate glare and shadows, ensuring stable image acquisition despite fluctuating ambient light or dust.

360 Degree CCD Vision Inspection Machine Button Defect Sorter 0.1mm Accuracy Optical Sorting Machine

Name: 360 Degree CCD Vision Inspection Machine Button Defect Sorter 0.1mm Accuracy Optical Sorting Machine
Brand: Anhui Hightech Agricultural Equipment Co., Ltd.
SKU: 1997596311

Anhui, ChinaAnhui Hightech Agricultural Equipment Co., Ltd.

US$13,000.00-50,000.00

1 Piece

Product profile

Customization

Available

After-sales Service

Installation, Commissioning, and Maintenance

Warranty

12 Months

Model NO.

Certification

GS, CE, ISO9001

Condition

New

Application

Industrial Product, Garment Accessories, Resin/Plastic Buttons

Channel Number

Glass Disc

Structure

Waterfall

Light Source

LED

Type

CCD

Number of Cameras

2-6 High-Resolution Cameras

Camera Type

Industrial HD CCD/CMOS

Machine Structure

Glass Plate / Glass Disc

Sorting Standards

Sorting by Color and Polymer

Sorting Accuracy

More Than 99.99%

Detection Precision

0.1mm

Application Type

Garment Accessories, Resin/Plastic Buttons

Feature 2

Easy to Operate, Clean & Maintain

Configuration

Ai Deep Learning Algorithms

Remote Commissioning

Support

Display Screen

15-Inch Intelligent Control Screen

Function 1

Detect Tiny Burrs, Flashes & Edge Defects

Function 2

Identify Micro-Cracks & Deformations

Function 3

Reject Blocked Holes & Surface Stains

Function 4

Remote Commissioning & Data Monitoring

Transport Package

Plywood Case for Sea Transportation

Trademark

As required

Origin

Hefei, China

HS Code

8437101000

Production Capacity

1600/Month

Key features

Universal Material Sorting: It can sort all types of materials, including resin, metal, natural shells, buffalo horn, wood, and fabric-covered buttons, with extremely high equipment utilization

Customizable multi-mode lighting system: dynamically matching the optimal light source based on the material's properties.

All-Around Field-of-View Inspection:Using a high-performance glass turntable in conjunction with multi-angle cameras, this system captures comprehensive images of the front, back, sides

Three-in-One Shape, Color, and Quality Inspection: Not only does it perform traditional color sorting, but it also simultaneously inspects dimensions

Ultra-High-Frequency Precision Rejection: combined with miniature high-speed pneumatic ejection valves, achieves millisecond-level response times to precisely reject non-conforming products

Fully Automated "Recipe-Based" One-Click Changeover: To address the small-batch, high-variety nature of the button industry, the software supports saving multiple material models

AI-Deep-learning and Cloud Management:Once devices are connected, AI models can be trained remotely.When a factory encounters new materials or previously unknown defects,it can quickly "learn

Extremely high return on investment (ROI): A single machine can replace 4 to 8 skilled quality control workers, and since it operates 24 hours a day without fatigue,significantly reducing labor cost

Multi-Channel Flexible Physical Sorting: Supports the automatic physical sorting of materials into multiple different bins fo products or re-inspection based on different quality grades or dimension

Limit Alerts and Closed-Loop Shutdown: When the production line's continuous rejection rate exceeds a set risk threshold, the sorter can instantly send an alert to upstream manufacturing equipment

Company profile

High Repeat Buyers ChoiceOEM ServicesQuality AssuranceR&D Capabilities

Anhui Hightech Agricultural Equipment Co., Ltd.

Anhui, China

Business Type: Trading Company CertifiedR&D Capacity: OEM Service Available CertifiedCustomization Options: Full Customization, Flexible customization, etc. CertifiedExport Year: 7 Years CertifiedNearest Port: Shanghai PortAverage Response Time: ≤0.14h

AI-Powered supplier vetting

SummaryAnhui Hightech Agricultural Equipment Co., Ltd. is a China-based trading company established in 2018 with five employees and a business scope covering specialized agricultural-processing, intelligent manufacturing, photovoltaic, mechanical and electrical equipment sales, and related technical services. It reports more than two decades of after-sales expertise, including installation, training, maintenance, and troubleshooting. However, the available evidence shows limited formal R&D and quality infrastructure: no private mold design capability, no 3D design service, one R&D engineer assigned to after-sales, no patents, no quality-control test equipment, and no R&D audit documentation. The supplier offers flexible, minor, and full customization, but the basis and execution resources are not substantiated. It has no inventory, overseas warehouse, showroom, agent, or branch capability. Financial information is incomplete and indicates no recorded operating profit or gross profit in the stated periods. No...

Supplier typeThe supplier is identified as a trading company and a limited company, operating in China under the name Anhui Hightech Agricultural Equipment Co., Ltd. Its stated scope covers equipment sales and related technical services rather than clearly documented manufacturing operations.

After-Sales capabilityThe supplier explicitly states that it provides installation, training, maintenance, troubleshooting, and ongoing expert assistance, supported by more than two decades of claimed expertise. However, it has no written service-capability assessment procedures, approved supplier list, or corrective/preventive-action records, and reports no inventory, overseas warehouse, showroom, agent, or branch support.

R&D capabilityThe supplier reports no private mold-design R&D, no professional technical-supplier R&D capability, no 3D software design service, zero patents, one R&D engineer whose responsibility is after-sales, and no R&D audit documentation. These facts show limited documented innovation infrastructure.

Customization capabilityThe supplier explicitly lists flexible customization, minor customization, and full customization as available design services. However, it simultaneously reports no private mold-design capability and no 3D software design service, so the practical scope and technical basis of customization are not fully demonstrated.

Product Q&A

Q:What are the core benefits of integrating a Vision Inspection Machine?

It significantly improves defect detection accuracy, drastically reduces labor costs, and maintains 24/7 consistency. Our AI-powered systems detect microscopic flaws at high speeds, minimizing recall risks and protecting your brand's reputation.

Q:What types of defects can your systems identify?

Our machines detect a wide array of defects: dimensional inaccuracies, surface cracks, color variations, missing components, and labeling errors. We provide high-resolution imaging that captures what the human eye misses across various industries. (For buttons: Specifically designed to detect tiny burrs, flashes, and blocked holes.)

Q:Can the software be customized for unique products?

Yes, customization is our strength. We offer tailor-made vision algorithms and hardware configurations. Our team develops specialized modules for complex geometries or unique textures, aiming to achieve up to a 99.9% accuracy rate depending on your specific material conditions.

Q:What is the typical ROI (Return on Investment)?

Many clients achieve full ROI within 6-12 months, depending heavily on local labor rates and production volumes. This return comes from reduced manual labor, less material waste, and eliminating costly quality-related penalties from end-customers.

Q:Is it compatible with high-speed production lines?

Absolutely. We feature flexible integration interfaces (PLCs/APIs) and high-speed CCD/CMOS sensors that match speeds of thousands of parts per minute. We offer 'inline' solutions for seamless integration and 'offline' stations for sampling.