How does the plant handle sulfur emissions?

A new sulfur-fixative is added to the reactor to solidify sulfides through complexation and absorb gasified sulfides, preventing emission into the end oil and air.

What safety and environmental protections are included?

The system operates in a closed situation to prevent dust. Non-condensable gas is recycled for heating. Double insurance security devices and alarms are installed on key parts.

What are the warranty and service life details?

The product comes with a 2-year warranty and has a service life of 8 years. It is certified with CE and ISO standards.

Scrap Tyre Rubber Pyrolysis Plant Continuous Pyrolysis System

Name: Scrap Tyre Rubber Pyrolysis Plant Continuous Pyrolysis System
Brand: Hunan Benji Environmental Energy Technology Co., Ltd.
SKU: 928000445

Hunan, ChinaHunan Benji Environmental Energy Technology Co., Ltd.

US$66,666.00-1,200,000.00

1 Piece

Product profile

Customization

Available

Warranty

2 Years

Service Life

Model NO.

BJ5L-50

Certification

CE, ISO

Voltage

380V

Structure

Horizontal

Product Name

Scrap Tyre Rubber Pyrolysis Plant Continuous

Material

Boiler Steel or Stainless Steel

Running Style

Continuous Running

Operation

Full Auto

Land Needed

1500m²

Labour Needed

1-2workers

Electricity Needed

40kw/H

Water Needed

2-4t/Year Circularly Use

Energy Needed

Self-Supply

End Oil Output

6000t/Year at Least

End Carbon Black Output

5250t/Year at Least

End Steel Wire Output

2250t/Year at Least

Reactor Time

52-90mins 1-3min/Round

Feeding Style

Auto Continuous Feeding

Discharge Style

Auto Continuous Discharge

Transport Package

Full Container

Specification

26*1.6m reactors

Trademark

Benji

Origin

China

HS Code

8477800000

Production Capacity

200sets/Year

Key features

Advanced Energy Saving: 360-degree internal heating increases heat utilization by 3-4 times via thrice use.

Continuous Production: Patented automatic gas seal feeding and slag discharge for uninterrupted operation.

Automatic Decoking: Proprietary devices remove coke constantly, extending equipment life and ensuring reaction.

High Quality Output: Low-temperature catalytic cracking yields oil with 0.3% carbon black content and less colloid.

Sulfur Removal: New sulfur-fixative prevents sulfide emission into end oil and surrounding air.

Smart Control System: Digital instruments centrally manage data, improving controllability and problem processing.

Safety & Environment: Closed system prevents dust; non-condensable gas recycles for heating; double insurance alarms.

High Capacity: 50TPD capacity with at least 6000t/year oil, 5250t/year carbon black, and 2250t/year steel wire output.

Company profile

Hunan Benji Environmental Energy Technology Co., Ltd.

Hunan, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service AvailableExport Year: 2019-04-13 CertifiedNearest Port: Shanghai Port, Shenzhen PortAverage Response Time: ≤24h CertifiedTerms of Payment: LC, T/T, D/P, etc.

AI-Powered supplier vetting

SummaryHunan Benji Environmental Energy Technology Co., Ltd., established in 2013, is a combined trade and manufacturing company based in Hunan, China. The company specializes in environmental and waste processing equipment and holds a significant export share of 51% to 70%. It boasts over 30 years of industry experience, 103 national patents, and certifications including ISO9001, ISO14001, and ISO45001. The company operates over 10 production lines with a focus on innovative technology. However, there is limited information about their after-sales service and customization capabilities.

Supplier typeThe supplier is a combined trade and manufacturing company, indicating a diverse operational model.

CertificationsThe supplier holds ISO9001:2015, ISO14001:2015, and ISO45001:2016 certifications, demonstrating compliance with international standards in quality, environmental, and occupational health and safety management.

R&D capabilityThe supplier has obtained 103 national patents and has been recognized as a high-tech enterprise, indicating strong innovation capabilities.

Production capacityThe supplier operates more than 10 production lines and has an annual production output measured between US$1 million and US$2.5 million.

Product Q&A

Q:What is the production capacity of this pyrolysis plant?

The plant has a capacity of 50TPD, producing at least 6000t/year of end oil, 5250t/year of carbon black, and 2250t/year of steel wire.

Q:How does the energy saving technology work?

It uses 360-degree internal heating where fuel is directly heated in the internal reactor, transferring heat equally all around. Heat energy is circulated and reused thrice, increasing utilization by 3-4 times.

Q:Is the production process fully continuous?

Yes, it features patented automatic gas seal feeding and slag discharge technologies, allowing for uninterrupted feeding, continuous slag discharge, and continuous oil and gas discharge.

Q:How is the problem of coke formation solved?

The company invented automatic decoking devices (Plate, Shoveling pushing, Friction methods) to constantly remove coke, ensuring continuous reaction and extending equipment life.

Q:What is the quality of the end oil produced?

The oil has high quality with less colloid and asphaltene due to advanced catalytic cracking. The carbon black from the plant has an oil content of only 0.3%.