Composite Floor Deck Roll Forming Machine with PLC Control System

Golden Integrity builds this heavy duty roll forming line for the production of high strength composite floor deck profiles which serve as permanent formwork and reinforcement for steel concrete composite floor slabs widely used in high rise buildings, industrial plants and multi storey commercial structures where load bearing capacity is critical.

The floor deck roll former is engineered to handle galvanized steel and galvalume steel coils ranging from 0.8mm to 1.5mm with up to 2.0mm available as an option providing the structural rigidity required for deep trapezoidal deck profiles that support heavy concrete loads and construction traffic during the pouring stage.

The Siemens PLC control system with encoder based length measurement automatically manages the entire production sequence including coil feeding, roll forming, and hydraulic cutting achieving length accuracy of plus or minus 1 millimeter at forming speeds up to 15 meters per minute for consistent deck panel dimensions across large project orders.

The machine incorporates a robust welded steel frame with thick wall plate construction and precision ground GCr15 bearing steel rollers that are heat treated for extended durability allowing the equipment to form deep deck profiles with sharp uniform ribs and accurate effective widths of 600mm to 1000mm without deformation or surface damage.

Golden Integrity supplies this floor deck production line with a comprehensive 24-month warranty covering all major components as well as free installation supervision, operator training and lifetime technical consultation ensuring reliable performance for international structural steel fabricators and construction material suppliers.