Fully Automatic U Channel Keel Roll Forming Machine Servo Size Change

Golden Integrity has integrated the entire production sequence into a single touch screen driven workflow where coil uncoiling, servo size adjustment, roll forming, punching, and hydraulic cutting all operate automatically without manual intervention allowing one operator to supervise multiple production lines simultaneously.

The forming stations are equipped with high precision servo motors that automatically reposition the roller sets to the exact dimensional coordinates stored in the PLC memory when the operator selects a new profile on the interface enabling rapid switching between U50, U60, U75 and U100 channel sizes without any die change or mechanical adjustment.

The machine combines servo driven forming with a synchronized servo flying shear to cut channels on the fly without stopping the line achieving production speeds of up to 60 meters per minute with cutting length accuracy of plus or minus 0.5 millimeters for high efficiency batch manufacturing.

This fully automatic system processes 0.3mm to 0.8mm galvanized steel and prepainted galvanized steel coils and the precision ground GCr15 bearing steel rollers guarantee uniform web and flange dimensions with a smooth scratch free surface finish on every produced U channel.

Golden Integrity provides a comprehensive 24-month warranty covering the servo drive system and mechanical structure together with free installation guidance, full operator training on the automatic size change program, and lifetime remote technical support to ensure maximum return on investment for ceiling keel manufacturers.