Should we approve material from the TDS alone?

For a new card stack, no. Use the TDS for screening, then validate printing, lamination, flatness, die cutting and functional card performance on representative samples.

OEM ODM Custom Exceptional Durability Printing 100% Pure Polycarbonate Card

Name: OEM ODM Custom Exceptional Durability Printing 100% Pure Polycarbonate Card
Brand: Jiangsu Zhenzhen New Materials Technology Co., Ltd.
SKU: 2187202242

Jiangsu, ChinaJiangsu Zhenzhen New Materials Technology Co., Ltd.

US$2.20

100-1,999 kg

US$2.00

2,000-19,999 kg

US$1.60

20,000+ kg

Sample price:US$1.00/piece.Request sample

Product profile

Customization

Available

Color

Transparent, White

Material

Model NO.

Polycarbonate Film for Smart Cards

Kind

Transparent Plastic Sheet

Water Absorption

0.1%~0.3%

Contraction Percentage

＜0.4%

Tensile Strength

51~80MPa

Keyword

Smart Card Polycarbonate Film

Product Category

Polycarbonate Card Film

Product Type

Overlay / Laserable / White Core

Thickness

50-250 μm Overlay; 75-800 μm Core

Thickness Tolerance

50~100micron,± 3%, 200~800micron,± 3%

Density

1.20 ± 0.02g/cm3

Applications

Smart Cards / Eid / Smart Card Inlays

Surface Tension

≥38 Dynes/Cm

Light Transmittance

≥85%

Vicat Soft Point

148 ± 2

Coefficient of Linear Thermal Expansion

5.8-7.5(X10-5/℃)

Thermal Shrinkage

0.5%-0.7%

Break Elongation

≥60% (MD/CD)

Tensile Modulus

>2100MPa

Dielectric Strength(@10 Mils)

1300

Transport Package

PE Bags+Pallet.

Specification

Customized

Trademark

ZHENZHEN NEW MATERIAL

Origin

Jiangsu, China

HS Code

39203000

Production Capacity

1000 Tons/Month

Key features

Multilayer Smart Card Construction: Engineered for transparent overlay, laserable overlay, and white core layers in smart-card stacks.

Laserable Overlay Option: CKC32-J grade provides dedicated laser-responsive layer for personalized text and security features.

Customizable Dimensions: Customized thicknesses, sheet sizes, and roll formats available based on specific project requirements.

Company profile

Jiangsu Zhenzhen New Materials Technology Co., Ltd.

Jiangsu, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 2 Years CertifiedNearest Port: Shanghai Port CertifiedTerms of Payment: LC, T/T, D/P, etc.

About Our Factory & Business Background

AddressSuqian, Jiangsu, China

Plant Area20780 square meters

Number of Employees59

Registered Capital15,000,000 RMB

International Commercial Terms(Incoterms)FOB, CIF, CFR, EXW

Average Lead TimePeak Season Lead Time: within 15 workdays Off Season Lead Time: within 15 workdays

Minimum Order Quantity1 T

Supply Chain Partners300

Our Production Capability & Technical Expertise

Main ProductsPC Film, PETG Film, ABS Film

Production Lines6

Production MachinesFilms Production Line, High Speed Splitter, Precision Cutting Machine, Strip Rewinding Machine

QA/QC inspectors3 people

Inspection Type for Finished Products100% inspection(Visual inspection & Function inspection)

Inspection Method for Finished ProductsHave instructions and uniformly followed

R&D Engineers2 people

Traceability of Raw MaterialsYes

Test Reports for Raw MaterialsOthers

Own BrandYes

Our Industry Experience & Global Business Record

Year of Establishment2022-03-24

Main MarketsDomestic, South Asia

Repeat Buyers Choice50%~80%

Number of Foreign Trading Staff3

Overseas Agent/BranchNo

New Products Launched in Last yearYes

Our Certifications, Standards & Industry Recognition

Management System CertificationISO9001:2015

Cooperated with Fortune 500No

Product Q&A

Q:Can we use the same lamination recipe as our PVC card material?

No automatic transfer is recommended. PC has a different thermal and fusion behavior. Establish temperature, pressure, dwell and cooling using the complete PC/core/inlay stack.

Q:Why do cards curl after lamination even when the film thickness is correct?

Curl can result from an unbalanced layer structure, directional dimensional change, uneven heating or uncontrolled cooling. Evaluate both sides of the stack and the complete lamination cycle.

Q:Which grade should we use for laser engraving?

Use a laserable film such as CKC32-J when laser personalization is required. Do not assume CKC32 non-laser overlay will provide the same response.

Q:Can this film be used around an RFID chip and antenna inlay?

Yes, smart-card inlay construction is a target application, but the inlay must be qualified with the selected PC layers. Pay particular attention to local thickness, chip position, antenna geometry and lamination pressure.

Q:How should we choose film thickness for a multilayer smart card?

Work backward from the required finished-card construction. Add the nominal thickness and tolerance contribution of each overlay, printed layer, core and inlay rather than choosing each film independently.