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Advanced Live-Line Insulator Testing Robot for Electrical Performance
US$1,999.00-2,999.00
1 Piece
Sample price:US$1500.00/piece.Request sample

Product profile

Customization

Available

Application

Machine Tending, Picking and Placing

Control Mode

Continuous Path Control

Model NO.

Live-Line Insulator Zero-Value Detection Robot

Degrees of Freedom

4-axis

Drive Mode

Electric

Payload Capacity

3 kg

Endurance

up to 3hours(Quick-Swap)

Weight

15.5kg

Charging Time

1hours

Operating Mode

Clamp-and-Flip Operation

Test Time Per Disc

1.5 S Per Disc

Applicable Range

Suitable for Insulators Rated 210 to 550 kN

Max Communication Range

up to 5 Km

Max Clamping Force

700n

Insulator Type

Disc-Type Suspension Porcelain Insulators

Zero-Value Detection Method

High-Voltage Impulse Method

Test Output Voltage

60 Kv

Tests Per Full Charge

up to 5,000 Discs Per Full Charge

Transport Package

Box Pack

Specification

Customized

Trademark

KEYSTAR

Origin

China

Key features

Real-Time Pass/Fail Results: Provides immediate electrical screening results for zero-value insulators.
High-Voltage Impulse Testing: Uses 60 kV HV impulse method to detect hidden electrical failures.
High Capacity & Endurance: Tests up to 5,000 discs per charge with 3-hour quick-swap endurance.
Lightweight & Portable Design: Weighs only 15.5 kg, suitable for routine live-line inspections.
Wide Voltage Compatibility: Applicable for insulators rated between 210 to 550 kN.
Flexible Customization Options: Offers full, minor, and design-based customization services.
Efficient Operation Workflow: Clamp-and-flip operation with 1.5s test time per disc.
Long-Range Communication: Supports communication range up to 5 km for remote monitoring.

Company profile

Guangdong Keystar Intelligence Robot Co., Ltd.
Patents AwardedExhibition ExperienceR&D CapabilitiesManagement Certification
CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 1 Year CertifiedNearest Port: Nansha PortAverage Response Time: ≤18h

AI-Powered supplier vetting

SummaryThe supplier operates in power transmission and transformation systems, inspection and operation robots, automation equipment, software, and intelligent inspection, testing, and maintenance solutions. It reports ISO9001:2015 and ISO14001:2015 certification, 83 years of combined R&D engineer experience, 50 quality-control staff, three production lines, and stated output of 300 intelligent inspection robots. It provides flexible, minor, full, design-based, sample-based, and 3D software customization, plus OEM/ODM, configuration customization, and payload integration for overseas buyers. Production quality procedures are documented and followed, with one-month peak and off-season lead times. However, it reports no in-stock capacity, overseas warehouse, overseas showroom, overseas agents or branches, or overseas service countries. No financial credibility evidence, named customer cases, or recent new-product development is provided.
Supplier typeThe supplier is positioned as a manufacturer, developer, service provider, lessor, and seller of inspection robots, automation equipment, software, and integrated power-transmission inspection, testing, maintenance, and data-management solutions. This indicates a broad technology and industrial-solution supplier profile rather than a narrowly focused trading company.
CertificationsThe supplier explicitly reports ISO9001:2015 and ISO14001:2015 certificates, along with unspecified additional certifications. The two named management-system certifications provide direct evidence of formal quality and environmental management systems.
Production capacityThe supplier reports three production lines, 50 quality-control staff, output of 300 intelligent inspection robots, one-month peak and off-season lead times, documented finished-product inspection instructions, and valid manufacturing-capacity contracts with associated subcontractors. It lacks in-stock capacity, but the stated manufacturing resources and procedures provide positive evidence of production capability.
Customization capabilityThe supplier explicitly offers flexible, minor, full, design-based, and sample-based customization, as well as 3D software design, OEM/ODM, configuration customization, and payload integration. These directly support both product and solution-level customization.

Product Q&A

Q:What is the testing method used by the robot?
A:
The robot uses a 60 kV high-voltage impulse testing method to screen for electrical conditions and detect zero-value units.
Q:How many insulators can be tested on a single charge?
A:
The robot can test up to 5,000 discs per full charge, with an endurance of up to 3 hours using quick-swap batteries.
Q:What is the payload capacity and weight of the robot?
A:
The robot has a payload capacity of 3 kg and weighs 15.5 kg, making it lightweight and portable for field use.
Q:What types of insulators are compatible with this device?
A:
It is suitable for disc-type suspension porcelain insulators rated between 210 to 550 kN.
Q:Does the robot offer customization services?
A:
Yes, we offer flexible customization options including minor customization, full customization, and customization from designs or samples.

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