What are the main advantages compared with manual repair?

It reduces high-altitude manual work, improves repair efficiency, supports drone deployment, and helps reduce outage time and safety risks.

OEM/ODM Transmission Line Ground Wire and Opgw Cable Permanent Repair Robot

Name: OEM/ODM Transmission Line Ground Wire and Opgw Cable Permanent Repair Robot
Brand: Guangdong Keystar Intelligence Robot Co., Ltd.
SKU: 2262386535

Guangdong, ChinaGuangdong Keystar Intelligence Robot Co., Ltd.

US$2,899.00-4,899.00

1 Piece

Sample price:US$2999.00/piece.Request sample

Product profile

Customization

Available

Application

Assembly, Machine Tending

Control Mode

Continuous Path Control

Model NO.

Permanent Full Repair System

Degrees of Freedom

4-axis

Drive Mode

Electric

Payload Capacity

20 kg

Voltage Corridor

110-500 Kv

Applicable Ground Wire

50-240 mm²

Power

36 V Lithium Battery

Battery

10 Ah

Transport Package

Box Pack

Specification

Customized

Trademark

KEYSTAR

Origin

China

Key features

Traditional broken strand repair requires workers to climb towers or operate near high-voltage lines, which involves high safety risks. This robot supports drone-mounted deployment and remote control,

Power outages for transmission line maintenance can be costly and affect power supply reliability. This robot is designed for high-voltage overhead line maintenance scenarios, helping improve repair e

The system consists of a wire-straightening robot and a wire-wrapping robot. It first gathers and temporarily fixes the broken strands, then wraps the repair strip to complete the repair, helping solv

If broken strands are not repaired in time, the damage may spread further, causing discharge risks, reduced conductor strength, or line failures. This robot reinforces the damaged section and helps im

Suitable for broken strands, scattered strands, and conductor damage repair on 110kV-500kV overhead transmission lines. It can be used for routine grid maintenance, emergency repair, and line reinforc

In mountains, fields, river-crossing areas, and other complex terrains, manual deployment can be difficult and time-consuming. The robot can be lifted onto the line by UAV, improving field deployment

It supports remote operation, work monitoring, pause control, and customized commands, allowing operators to adjust the repair process according to field conditions and reduce manual operation risks.

The average operation time is about 12 minutes for the wire-straightening robot and about 15 minutes for the wire-wrapping robot, helping improve repair efficiency and shorten the maintenance window.

With IP65 protection and 30 degrees climbing capability, the robot is suitable for complex outdoor high-voltage transmission line maintenance environments.

Company profile

Patents AwardedExhibition ExperienceR&D CapabilitiesManagement Certification

Guangdong Keystar Intelligence Robot Co., Ltd.

Guangdong, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 1 Year CertifiedNearest Port: Nansha PortAverage Response Time: ≤15h

AI-Powered supplier vetting

SummaryThe supplier operates in power transmission and transformation systems, inspection and operation robots, automation equipment, software, and intelligent inspection, testing, and maintenance solutions. It reports ISO9001:2015 and ISO14001:2015 certification, 83 years of combined R&D engineer experience, 50 quality-control staff, three production lines, and stated output of 300 intelligent inspection robots. It provides flexible, minor, full, design-based, sample-based, and 3D software customization, plus OEM/ODM, configuration customization, and payload integration for overseas buyers. Production quality procedures are documented and followed, with one-month peak and off-season lead times. However, it reports no in-stock capacity, overseas warehouse, overseas showroom, overseas agents or branches, or overseas service countries. No financial credibility evidence, named customer cases, or recent new-product development is provided.

Supplier typeThe supplier is positioned as a manufacturer, developer, service provider, lessor, and seller of inspection robots, automation equipment, software, and integrated power-transmission inspection, testing, maintenance, and data-management solutions. This indicates a broad technology and industrial-solution supplier profile rather than a narrowly focused trading company.

CertificationsThe supplier explicitly reports ISO9001:2015 and ISO14001:2015 certificates, along with unspecified additional certifications. The two named management-system certifications provide direct evidence of formal quality and environmental management systems.

Production capacityThe supplier reports three production lines, 50 quality-control staff, output of 300 intelligent inspection robots, one-month peak and off-season lead times, documented finished-product inspection instructions, and valid manufacturing-capacity contracts with associated subcontractors. It lacks in-stock capacity, but the stated manufacturing resources and procedures provide positive evidence of production capability.

Customization capabilityThe supplier explicitly offers flexible, minor, full, design-based, and sample-based customization, as well as 3D software design, OEM/ODM, configuration customization, and payload integration. These directly support both product and solution-level customization.

Product Q&A

Q:What voltage levels is this robot suitable for?

It is designed for 110kV-500kV overhead transmission lines, mainly for broken strand and scattered strand repair.

Q:What does the complete repair system include?

The system includes two functional robots: a wire-straightening robot and a wire-wrapping robot. One robot gathers and temporarily fixes the broken strand, while the other wraps the repair strip around the damaged section.

Q:How is the robot deployed onto the power line?

The robot can be lifted and installed onto the transmission line by drone, which reduces manual tower climbing and improves deployment efficiency.

Q:Can it be used for live-line maintenance?

The product is designed for high-voltage transmission line repair and can be applied in live-line maintenance scenarios. Final operation should follow local grid safety regulations and site conditions

Q:What type of damage can it repair?

It is mainly used for broken strand repair, scattered strand correction, and reinforcement of damaged overhead transmission lines.