What control systems are available?

The system supports manual or PLC automatic control to adjust rotation speed, direction, and roller position. Some models support remote operation.

Automatic Fit up Welding Rotators for Seamless Pipe Welding

Name: Automatic Fit up Welding Rotators for Seamless Pipe Welding
Brand: Wuxi Lemar Machinery Equipments Co., Ltd.
SKU: 2092307862

Jiangsu, ChinaWuxi Lemar Machinery Equipments Co., Ltd.

US$800.00

1 Piece

Product profile

Customization

Available

Type

Welding Turning Rolls

Structure

Gantry

Model NO.

ZDG-80

Rotaion Speed

0.15-1.5rpm

Voltage

380V 440V

Welding Turning Rolls Type

Adjustable

Condition

New

Loading Weight

80tons

Rotator Type

Fit up Rotator

Fit up Type

Hydraulic

Speed Control

VFD Speed Control

Cylinder Diameter

500-6000mm

Rotator Wheel Diameter

450mm

Rotator Wheel Width

240mm

Motor

3kw

Delivery Time

20 Days

Composition

Adjustable Rotator and Hydraulic Fit up Rotator

Suitable for

Welding Positioner Welding Manipulator

Rotator Move or Not

Move on The Rail

Roller Speed

6-60r/Min

Roller Material

Steen and Polyester

Certificate

Transport Package

Standard Package

Trademark

Lemar

Origin

China

HS Code

8428909090

Production Capacity

500sets/Year

Key features

Hydraulic Fit Up System: Combines hydraulic systems with roller support for precise positioning and stable rotation of large cylindrical workpieces.

Wide Diameter Range: Supports cylinder diameters from 500mm to 6000mm with hydraulic tilt lift adjustment for versatile application.

High Load Capacity: Rated load carrying weight of 80T, with options for 20T to 200T or customized capacities up to 500T.

Adjustable Roller Design: Features adjustable rotators and hydraulic fit up rotators that can move on rails or operate separately for pipe pairing.

VFD Speed Control: Equipped with VFD speed control allowing rotation speed adjustment from 0.15 to 1.5rpm for precise welding processes.

Durable Roller Material: Rollers made of imported polyurethane or steel and polyester to prevent scratches and provide sufficient friction.

CE Certified Quality: Products meet CE certification standards, ensuring safety and reliability for industrial welding and assembly tasks.

Flexible Configuration: Rotators can be configured to move on the rail simultaneously or separately based on specific vessel pairing requirements.

Company profile

Importers and Exporters

Wuxi Lemar Machinery Equipments Co., Ltd.

Jiangsu, China

Business Type: Manufacturer/Factory, Trading CompanyAverage Response Time: ≤1.60h

AI-Powered supplier vetting

SummaryThe supplier is identified as a trading company and professional technical supplier offering 3D software design and design-based customization. It provides OEM services for well-known brands, but does not offer ODM services or an SDK, and reported no new products during the past year. Evidence indicates CCC and ISO9001 certification for most products, domestic sales across more than 20 provinces and exports to over 30 countries. Customer complaint handling has a clear procedure with follow-up records, while no written corrective and preventive action procedures were found. Overseas service infrastructure is limited, with no overseas showroom, agents, branches, or offline trade-show participation. Digitalization is undeveloped, with no ERP, OA, CRM, SAP, or big-data implementation reported. Production capacity is not directly established because the company is classified as a trading company and manufacturing scale data is absent.

CertificationsThe company description states that most products have passed China National CCC certification and ISO9001 international quality system certification. The evidence supports certification coverage for most products, but not necessarily every product.

R&D capabilityThe supplier has one R&D engineer and provides design-based customization, but reported no new products in the past year. It also does not provide ODM services or an SDK, indicating limited demonstrated product innovation.

Customization capabilityThe supplier explicitly provides customization from designs and offers 3D software design services. This directly supports design-led customization capability, although the absence of ODM service limits the broader development scope.

Client casesThe supplier states that it provides OEM services for well-known brands and that its products sell in more than 20 Chinese provinces and cities and are exported to over 30 countries. These statements provide evidence of customer and market experience, although specific customer names or case details are not supplied.

Product Q&A

Q:How many tons can a hydraulic roller rotator bear?

Light: 1-10 tons for small pipes. Medium: 10-50 tons for pressure vessels. Heavy: 50-200+ tons for large tanks. Customized: Up to 500+ tons for super-heavy workpieces like nuclear equipment.

Q:What is the lead time for delivery?

Rotators from 5T to 100T are usually in stock. For rotators over 100T, production takes 10 days. Custom designs are arranged upon request to ensure the fastest lead time.

Q:Can the hydraulic roller rotator travel on the track?

Fixed rotators are for stationary assembly. Movable rotators can be equipped with travel wheels and power devices to move along preset tracks, ideal for segmented welding and large assembly.

Q:What is the rated load carrying weight?

The standard rated load carrying weight is 80T. Other options include 20T, 40T, 60T, 100T, 120T, 150T, and 200T, or customized capacities.

Q:What is the applicable cylinder diameter range?

The rotator supports cylinder diameters ranging from 500mm to 6000mm, adjusted via hydraulic tilt lift mechanism.