How long does it take to replace the furnace lining in an aluminum shell furnace?

With proper training, the lining can be replaced in 1-2 working days using standard refractory materials.

What is the typical lifespan of the aluminum shell furnace body?

With regular maintenance, the furnace body can last 8-10 years. The key components like the coil and capacitor bank have a service life of 5-8 years.

Can we use the aluminum shell furnace with a generator as the power source?

Yes, it can work with a generator, but the generator capacity must match the furnace power requirements to avoid unstable operation.

Is the aluminum shell furnace suitable for small foundries with limited space?

Absolutely. Its compact design and small footprint make it perfect for small workshops or foundries with limited floor space.

Medium Frequency Foundry Melting Furnace 1ton 5ton Capacity for Steel Processing

Name: Medium Frequency Foundry Melting Furnace 1ton 5ton Capacity for Steel Processing
Brand: Luoyang Hongteng Electrical Equipment Co., Ltd.
SKU: 2291497775

Henan, ChinaLuoyang Hongteng Electrical Equipment Co., Ltd.

US$6,500.00-10,800.00

1 Set

Product profile

Customization

Available

Certification

CE, ISO

Place Style

Vertical

Model NO.

Steel melting furnace

Range of Applications

Industrial

Type

Crucible Melting Furnace

Usage

Steel Molding

Fuel

Electric

Furnace Body Material

Aluminium Shell or Iron Steel Shell

Furnace Body Heating Rate

150-500℃/H

Remote Monitoring/Debugging

Available

Melting Material

Scrap Steel, Iron, Stainless Steel, Aluminium Copp

Related Equipments

Billet Making Machine, Billet Re-Heating Furnace,

Turn Key Project

Available to Undertake The Complete Plants From a

Automation Level

Semi-Automatic / Fully Automatic

Induction Coil Insulation Class

H Leval or C Leval

Maintenance Cycle

3-6 Months

Floor Area

According to The Capacity

Temperature Control

Automatic Temperature Control

Application

Foundry; Metallurgy; Engineering Machinery Casting

Continuous Working Time

24 Hours

Induction Coil Material

99% T2 Copper Tube

Final Product

Steel Billets, Steel Ingots, Steel Castings

Transport Package

as Per Customer Requirements

Specification

Non standard

Trademark

HTGP

Origin

Luoyang, Henan, China

Key features

Built-in multiple safety protection functions including overvoltage protection, overcurrent protection and leakage protection, effectively avoiding electrical failure and ensuring equipment operation

Equipped with advanced furnace leakage alarm system, real-time monitoring of furnace lining status, early warning to prevent molten liquid leakage risk.

Lightweight aluminum shell structure, small footprint, easy installation and relocation, suitable for small and medium foundry workshop layout.

Flexible start and stop, fast melting speed, adapt to intermittent production and multi-batch small capacity smelting demands.

Simple structure and convenient daily maintenance, furnace lining replacement and routine inspection can be finished easily without professional workers.

Company profile

Patents AwardedExhibition ExperienceOverseas ServicesMulti-language Pioneer

Luoyang Hongteng Electrical Equipment Co., Ltd.

Henan, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 14 years CertifiedNearest Port: Tianjin Port, Qingdao Port, Shanghai PortAverage Response Time: ≤0.93h

About Our Factory & Business Background

AddressNo. H3, North Jingjin Road, Dongda Science and Technology Park, Luoxin Industrial Zone, Luoyang, Henan, China

Plant Area6580 square meters

Number of Employees97

Registered Capital10,000,000 RMB

Terms of PaymentLC, T/T, D/P, Western Union, PayPal, Small-amount payment

International Commercial Terms(Incoterms)FOB, CIF, CFR, EXW

Average Lead TimePeak Season Lead Time: one month Off Season Lead Time: one month

Minimum Order Quantity1 set

Supply Chain Partners30

Our Production Capability & Technical Expertise

Main ProductsInduction Furnace, Ingot Casting Machine, Rolling Mill

Production Lines3

Production MachinesFactory Building, Laser cutting steel tube machine, Bending machine, Press machine, Welding machine

QA/QC inspectors4 people

Inspection Type for Finished Products100% inspection(Visual inspection & Function inspection)

Inspection Method for Finished ProductsFinished product checked by packing staff

R&D Engineers15 people

Traceability of Raw MaterialsYes

Own BrandYes

Our Industry Experience & Global Business Record

Year of Establishment2012-05-10

Main MarketsNorth America, South America, Europe, Southeast Asia/ Mideast, Africa, East Asia(Japan/ South Korea), Australia, Domestic, South Asia

Repeat Buyers Choice30%~50%

Number of Foreign Trading Staff20

Overseas Agent/BranchNo

New Products Launched in Last yearYes

Our Certifications, Standards & Industry Recognition

Management System CertificationISO9001:2015, ISO14001

Product CertificationCE

Cooperated with Fortune 500No

Product Q&A

Q:What are the main differences between an aluminum shell furnace and a steel shell furnace?

The aluminum shell furnace is lighter, more cost-effective and easier to install and move. It is ideal for small-scale, low-to-medium capacity foundries, while steel shell furnaces are better for large, continuous production.

Q:Can the aluminum shell furnace be used for 24-hour continuous operation?

Yes, but it is recommended to have a standby furnace for long continuous production to avoid overheating and reduce maintenance frequency.

Q:Is the aluminum shell furnace easy to move or reinstall?

Yes. The aluminum shell structure is lightweight and modular, making it much easier to relocate or reinstall compared to heavy steel shell furnaces.

Q:Does the aluminum shell furnace require a special water cooling system?

No, standard industrial circulating water cooling is sufficient. The cooling system is simple and low-cost to maintain.

Q:Can the aluminum shell furnace melt different metals besides steel?

It can melt various metals like iron,stainless steel, aluminum, copper, brass, and zinc, as well as low-melting-point alloys.