Precision Gear Reducer with Hardened Tooth Surface Meets Demanding Sugar Cement and Mining Applications

Name: Precision Gear Reducer with Hardened Tooth Surface Meets Demanding Sugar Cement and Mining Applications
Brand: Ma'an Shan Precise Transmission Technology Co., Ltd.
SKU: 2336478705

Anhui, ChinaMa'an Shan Precise Transmission Technology Co., Ltd.

US$1,000.00

1 Piece

Product profile

Customization

Available

Application

Machinery, Marine, Sugar Plant

Function

Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction

Model NO.

Layout

Parallel

Hardness

Hardened Tooth Surface

Installation

Horizontal Type

Step

Three-Step

Type

Cylindrical Gear Box

Power

12-4500

Input Speed

750,1000,1500rpm

Ratio

6.3-28

Output Speed

26.7~238rpm

Accuracy Class

5-6

Gear Material

20crmnti

Shaft Material

42CrMo

Surface Hardness of Gears

HRC58-62

Hardness of Gear Core

HRC32-42

OEM/ODM Serivce

Available

Transport Package

Wooden Box

Specification

H2SH5

Origin

China

HS Code

8483409090

Production Capacity

10000pieces/Year

Key features

High Torque & Low Noise: Advanced technology ensures superior torque and minimal noise for heavy-duty applications.

Wide Application Range: Suitable for cement, mining, oil & gas, chemical, and port industries.

Customizable Configurations: Tailored housing, gear, and shaft materials available upon request.

Flexible Mounting Options: Supports horizontal and vertical installation with multiple output forms.

Global Technical Support: 24/7 assistance and spare parts supply available worldwide.

Comprehensive Warranty: Standard 12-month warranty with optional extended coverage up to 18 months.

OEM/ODM Services: Full customization capabilities for specific project requirements.

Certified Quality Control: ISO 9001, SGS, and EAC certified with strict quality management.

Company profile

Ma'an Shan Precise Transmission Technology Co., Ltd.

Anhui, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service AvailableExport Year: 2019-05-25 CertifiedNearest Port: Shanghai PortAverage Response Time: ≤0.14h CertifiedTerms of Payment: LC, T/T, D/P, etc.

About Our Factory & Business Background

AddressNo. 02, Teacher New Village, Wuxi Town, Dangtu County, Ma'anshan, Anhui, China

Plant Area3040 square meters

Number of Employees6

Registered Capital500,000 RMB

International Commercial Terms(Incoterms)FOB, CIF, CFR

Average Lead TimePeak Season Lead Time: one month Off Season Lead Time: one month

Our Production Capability & Technical Expertise

Main ProductsGear Box, Gear Reducer, Industrial Gearbox, Speed Reducer, High Speed Gearbox

Production MachinesMachining Center, CNC Gear Shaping Machine

R&D Engineers1 people

Our Industry Experience & Global Business Record

Year of Establishment2019-05-24

Main MarketsEurope, Southeast Asia/ Mideast

Number of Foreign Trading Staff1

Overseas Agent/BranchNo

Our Certifications, Standards & Industry Recognition

Management System CertificationOthers

Product Q&A

Q:What is the rated power and torque capacity of this gearbox?

Our gearbox manufacturing capabilities cover a power range of 0.15 kW to 40,000 kW and gear ratios from 1 to 450.

Q:What is the noise level at rated load and speed?

The measured sound pressure level is 78 dB(A) at one meter distance under rated load and 1,500 rpm input, tested per ISO 3746 in a semi-anechoic chamber. Low-noise variants with ground gears and optimized housing stiffness can reduce this to below 72 dB(A).

Q:What materials are used for the gears, shafts, and housing?

The gears are made from 20CrMnTiH (AISI 5120H equivalent) carburizing-grade alloy steel. Output shafts use 42CrMo4 (AISI 4140) forged alloy steel. The housing is cast from GG25 (ASTM A48 Class 30) grey cast iron, with ductile iron GGG40 available for high-vibration applications.

Q:What gear heat treatment process is used, and what are the hardness values?

All helical gears undergo vacuum carburizing followed by oil quenching and tempering. The tooth surface hardness reaches 58-62 HRC, with a case depth of 0.8-3.0 mm. The core hardness is maintained at 32-45 HRC to ensure toughness and resistance to tooth fracture.

Q:What quality management system is certified?

Our manufacturing facilities are certified to ISO 9001:2015 for quality management, ISO 14001:2015 for environmental management, and ISO 45001:2018 for occupational health and safety.