Automatic Industrial Mattress Tufting Machine for High-Volume Production Lines

Name: Automatic Industrial Mattress Tufting Machine for High-Volume Production Lines
Brand: Nanjing Genmax Machinery Co., Ltd.
SKU: 2294889675

Jiangsu, ChinaNanjing Genmax Machinery Co., Ltd.

US$14,800.00

1 Piece

Product profile

Customization

Available

Type

Air Jet Loom

Voltage

240V

Model NO.

ACKJ

Computerized

Precision

High Precision

Certification

CE, ISO9001: 2000, SGS

Warranty

1 Year

Customized

Condition

New

After-sales Service

12 Months

Capacity

12-15 Mattresses / Hour

Mattress Size Range — Maximum

2200 × 2000 mm (Button Layout: 7 × 6)

Mattress Size Range — Minimum

800 × 2000 mm (Button Layout: 3 × 6)

Button Spacing

~300 mm (Adjustable)

Button Movement

up / Down / Left / Right — Fully Movable

Rated Air Pressure

0.5 MPa - 0.8 MPa

Overall Dimension

2400 × 4800 × 2800 mm

Transport Package

Wooden Case

Specification

Set

Trademark

Genmax

Origin

China

HS Code

84522190

Production Capacity

90sets

Key features

Delivers consistent industrial throughput of 12 to 15 finished mattresses per hour.

The tufting head moves automatically in all four directions (up / down / left / right), precisely placing each tuft button across the entire mattress surface.

Button-to-button spacing is approximately 300 mm and fully adjustable; spacing does not need to be uniform across the surface, allowing flexible decorative tufting patterns.

Works with standard mattress tuft buttons, washers and rosettes, secured with tufting cord ~ producing the durable, classic tufted finish demanded by premium mattress brands.

An integrated rear lifting platform raises and positions the mattress for loading and unloading, improving ergonomics, reducing operator strain and speeding up material handling.

The electrical control system is built with Schneider Electric components, ensuring stable long-term operation, easy maintenance and broad technician familiarity worldwide.

Runs on a standard factory compressed-air supply at 0.5~0.8 MPa, with smooth low-noise pneumatic action for a comfortable, energy-efficient working environment.

Company profile

Overseas ShowroomQuality AssuranceQA/QC InspectorsR&D Capabilities

Nanjing Genmax Machinery Co., Ltd.

Jiangsu, China

Business Type: Manufacturer/Factory, Trading Company, Group CorporationExport Year: 1999-09-08Nearest Port: nanjing, shanghai, ningboAverage Response Time: ≤3.16hTerms of Payment: LC, T/T, PayPal, etc.International Commercial Terms(Incoterms): FOB, CFR, CIF, DAT, DDP, CIP, EXW

About Our Factory & Business Background

AddressNO.8 Yuanhua Road, Qixia Distrist, Nanjing, Jiangsu, China

Average Lead TimePeak Season Lead Time: within 15 workdays Off Season Lead Time: within 15 workdays

Our Production Capability & Technical Expertise

Main ProductsMattress Machine, Quilting Machine, Mattress Spring Machine, Tape Edge Machine, Foam Machine, Foam Cutting Machine, Mattress Packing Machine, Mattress Sewing Machine, Strip Cutting Machine, Mattress Accessory

Our Industry Experience & Global Business Record

Main MarketsNorth America, South America, Eastern Europe, Southeast Asia, Africa, Oceania, Mid East, Eastern Asia, Western Europe

Product Q&A

Q:What mattress sizes does it handle?

The ACKJ handles pocket spring mattresses from 800 * 2000 mm (3*6 button layout) up to 2200 * 2000 mm (7*6 button layout), with a maximum mattress size of 2130 * 2130 * 400 mm.

Q:What is the production capacity?

The ACKJ produces 12 to 15 finished mattresses per hour, completing one full button buckle process in approximately 25-30 seconds for consistent shift-long output.

Q:Can button patterns and spacing be customized?

Yes. The machine supports a full range of button distribution patterns from 3*6 to 7*6. Button spacing is approximately 300 mm and adjustable - and does not need to be uniform across the mattress surface.

Q:What control system does the ACKJ use?

The ACKJ uses a Schneider Electric control system - a globally recognized industrial automation brand - ensuring long-term reliability, easier maintenance and broad technician familiarity worldwide.

Q:What is the air pressure requirement?

The ACKJ requires a rated air pressure of 0.5 to 0.8 MPa from a standard factory compressed air supply.