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Thermal Vision Cap Seal Inspection System Seal Leak Detection Machine with Rejection Unit
US$35,000.00
1-4 Sets
US$33,000.00
5+ Sets

Product profile

Customization

Available

After-sales Service

Remote Internet Guidance

Application

Package Inspection

Category

Machine Vision Inspection

Automation Level

Automatic

Working Mode

Online Continuous Inspection

Camera Type

Industrial IR Imager

Operation HMI

Windows System

Software

Hawkvis Cap Seal Inspection Software

Applicable Bottles

Plastic or Glass Bottle

Applicable Cap

CT Caps

Inspection Speed

300 Bottles/Min

Material

Stainless Steel

Min. Order

1 Set

Lead Time

15 Working Days

Warranty

One Year

Power Supply

220V, 50/60 Hz

Package

1 Set Into Plywood Case

Transport Package

Wooden Crate

Specification

Automatic

Trademark

Hawkvis

Origin

China

HS Code

9031499090

Production Capacity

3000 Sets Yearly

Key features

AI Deep Learning Inspection: Utilizes deep learning algorithms to detect micro-leakage and minor heat profile differences with 99.9% accuracy.
High-Speed Automated Rejection: Inspects up to 300 bottles per minute and automatically rejects defective products to ensure 100% quality control.
Comprehensive Defect Detection: Identifies various cap and seal issues including missing, loose, tilted, warped, folded, and heated seals.
Non-Invasive Thermal Imaging: Uses high-grade thermal imaging cameras to capture heat profiles without damaging the product or packaging.
Easy Integration & Operation: Seamlessly integrates with existing conveyor belts and features a user-friendly Windows-based HMI for simple operation.
Data Traceability & Storage: Stores and analyzes inspection data for full traceability, helping to meet regulatory compliance and quality standards.
Versatile Bottle Compatibility: Supports plastic (PET, PS, PP, HDPE) and glass bottles with cap diameters ranging from 20 to 200 mm.
One-Year Limited Warranty: Provides a one-year limited warranty with remote internet guidance for after-sales support and maintenance.

Company profile

Business Type: Manufacturer/FactoryExport Year: 2023-06-07Average Response Time: ≤5.02hTerms of Payment: LC, T/TInternational Commercial Terms(Incoterms): FOB, EXW, CFR, CIF

AI-Powered supplier vetting

SummaryThe supplier is identified as a trading company with business activities covering hardware, electronic products, instruments, software and hardware, communication equipment, and IoT technology development. It reports OEM services for well-known brands, ODM services, recent new-product development, and broad customization options. Export sales represent 51%–70% of total sales, with self-operated import and export rights and stated FOB, CIF, CFR, and EXW quotation terms. However, the available evidence shows no SDK, overseas agents or branches, overseas warehouse, overseas showroom, or offline trade-show participation. Service and quality-management documentation is weak or unavailable: no written supplier-assessment, corrective-action, complaint-handling, or approved-supplier procedures are reported, and quality-assurance and traceability status are unknown. Production capacity, certifications, financial credibility, and customer cases cannot be conclusively assessed from the provided information.
Supplier typeThe supplier is explicitly classified as a trading company. Its stated scope includes hardware, electronic products, instruments, software and hardware, communication equipment, IoT technology research and development, and related technical services, indicating a broad commercial and technology-oriented trading profile rather than a confirmed manufacturing entity.
After-Sales capabilityThe supplier reports in-stock service capability and accepts multiple service quotation and payment terms, with stated lead times of within 15 working days in both peak and off-season. However, it has no overseas agents or branches, no overseas warehouse or showroom, and no written complaint-handling or corrective/preventive-action procedures, which limits verified after-sales support capability.
R&D capabilityThe supplier reports new products during the past year, provides ODM services, and conducts IoT technology research and development. These are positive indicators of innovation activity, although the absence of an available SDK limits evidence of software-development support.
Customization capabilityThe supplier explicitly offers customization from designs, full customization, minor customization, and flexible customization. It also reports ODM capability, providing direct evidence of broad customization support.

Product Q&A

Q:Is it worth implementing a Vision Inspection System?
A:
Yes, it minimizes quality defects, protects brand reputation, offers ROI by eliminating recall costs, and ensures 24/7 operation with full product tracking.
Q:Is this machine difficult to install and operate?
A:
No, it can be flexibly integrated into production lines. The user-friendly software interface allows workers to operate it easily after routine training.
Q:How to perform maintenance afterward?
A:
The machine requires little maintenance due to solid hardware. Monthly routine maintenance involves basic cleaning like the camera lens. Software updates are handled via remote support.
Q:What types of defects can the machine detect?
A:
It detects missing, reverse, damaged, folded, low-heated, burnt, crooked, and loose caps, as well as various seal liner issues like partial or warped seals.
Q:What is the inspection speed of the machine?
A:
The production speed is up to 300 bottles per minute, depending on the product size and conveyor speed.

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