Turnkey Incinerator Bottom Ash Iba Sorting Line for Metal Recovery

The capacity varies based on plant size, technology, and material characteristics. General ranges include: Small-scale plants: 5-30 tons per hour (suitable for limited volumes or pilot projects). Medium-scale plants: 30-70 tons per hour (ideal for regional waste treatment facilities). Large-scale plants: 100-500+ tons per hour (designed for high-volume processing, often with advanced automation).

Key factors include: Equipment configuration: High-efficiency magnetic separators, eddy current separators, and screening systems optimize throughput. Bottom ash properties: Particle size distribution, moisture content, and metal concentration impact processing speed and efficiency. Automation level: Fully automated systems enable continuous operation and higher output with minimal manual intervention. Plant design: Layout, equipment redundancy, and maintenance accessibility affect overall opera

Higher metal content may require additional sorting stages (e.g., dual magnetic separation or eddy current processing) but can improve economic viability through metal recovery. Complex material mixes (e.g., fine particles or mixed non-ferrous metals) might reduce processing speed due to finer sorting requirements.

Yes, most modern plants are designed for 24/7 operation. Capacity is often calculated based on: Daily/shift hours: For example, a 50-ton/hour plant operating 20 hours/day can process ~1,000 tons daily. Maintenance schedules: Automated systems include redundancy to minimize downtime during maintenance.

Small systems: 10-20 tons/hour (e.g., for single incineration lines or pilot projects). Standard systems: 50-100 tons/hour (common for municipal waste-to-energy plants). Custom large systems: 200-500+ tons/hour (for major facilities with multiple incineration lines).