Broken tools, Tool length abnormalities (misalignment or looseness), Improper clamping & Chip entanglement, etc.

What is the detection rod's lifespan?

Made of high-strength, wear-resistant material, with a typical life of up to 10 million triggers. The rod is replaceable, keeping maintenance costs low.

Is it waterproof and oil-resistant?

Yes. The detection unit is IP67 rated and designed to resist coolant, oil, and metal chips.

What are the advantages over optical or laser detectors?

Unaffected by oil, mist, or chips; mechanically robust; low-cost and easy to maintain. Ideal for harsh working conditions, such as high humidity, heavy coolant use, and abundant metal chips.

Is regular maintenance needed?

Minimal maintenance: clean the detection plate, check mounting screws, and ensure stable power supply.

Which output signals are supported?

Supports multiple outputs and is compatible with major CNC systems, including FANUC, Mitsubishi, Siemens, and HNC.

Smart CNC Tool Breakage Detection System for Automated Manufacturing

Name: Smart CNC Tool Breakage Detection System for Automated Manufacturing
Brand: Shandong Shansen Cnc Technology Co., Ltd
SKU: 2134802012

Shandong, ChinaShandong Shansen Cnc Technology Co., Ltd

US$1,250.00

30 Sets

Product specifications

Detection RodLength

Motor Cable Length

Customized Holder

Product profile

Customization

Available

Type

Alarm Upon Detection of Tool Breakage

Function

Networked

Model NO.

SFBK21

Usage

CNC Machines

Certification

CE, ISO

Alarm Volume (within 1m)

≥100dB

Networking Mode

Machine Tool PLC

Receive Frequency

0.3 Seconds Per Detection

Certificate

ISO9001

Product Usage

New

Control Mode

Artificial

Rated Power

220W

Driver Power Supply

220V AC

Seconds Per Detection

0.3 ~2 Sec

Transport Package

Export Packaging

Specification

600*450*400

Trademark

SHANSEN CNC

Origin

Tengzhou, Shandong, China

HS Code

9031809090

Production Capacity

5000PCS/Years

Key features

Physical Contact Verification: Robust probe ensures absolute reliability immune to coolant, chips, or lighting conditions.

IP67 Waterproof & Oil-Resistant: Detection unit withstands harsh environments, coolant spray, and metal chips.

10 Million Cycle Lifespan: High-strength wear-resistant rod designed for long-term durability with low maintenance.

Seamless CNC Integration: Direct plug-in to Fanuc, Siemens, Mitsubishi, and Heidenhain controls via standard G-code.

Lightning-Fast Detection Cycle: Detection completes in 0.3 to 2 seconds to maximize spindle uptime and minimize wait time.

Adjustable Contact Force: Prevents tool damage during detection with customizable force settings.

12-Month Comprehensive Warranty: Full one-year coverage including technical support, replacement options, and remote troubleshooting.

Customization & OEM Available: Options for silkscreening, cables, brackets, and detection rods to meet specific needs.

Company profile

Importers and ExportersFast DeliveryCustomization from SamplesProduct Certification

Shandong Shansen Cnc Technology Co., Ltd

Shandong, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 1 Year CertifiedNearest Port: Qingdao PortAverage Response Time: ≤5.99h

AI-Powered supplier vetting

SummaryThe supplier presents capabilities spanning industrial robots, power equipment, intelligent power distribution, electrical repairs, and related equipment sales. It reports ISO9001:2015, ISO45001:2018, ISO14001, and CE certifications, plus documented quality, corrective-action, complaint-handling, and fire-drill processes. The supplier offers sample, design, and minor customization supported by private mold, professional technical, 3D design, and SDK capabilities. Production-related evidence includes manufacturing equipment, 10 quality inspectors, inventory capability, valid subcontractor contracts, and a one-month stated lead time in both peak and off-season. Overseas support includes debugging, maintenance, and repair, but no overseas warehouse or showroom. Exporting experience is stated as one year. Financial records are indicated for multiple years, but the slices do not provide enough detail to judge financial strength. No specific customer names, order examples, or verifiable customer cases are provided.

Supplier typeThe stated business scope includes manufacturing and sales of industrial robots, power facilities and equipment, high-speed rail equipment and accessories, intelligent power distribution and control equipment, and electrical equipment repair. This supports classification as a manufacturer and supplier of industrial electrical, automation, and power-related equipment.

CertificationsThe supplier reports ISO9001:2015, ISO45001:2018, and ISO14001 management-system certifications, as well as CE product compliance certification. These certifications explicitly support quality, occupational health and safety, environmental management, and product conformity credentials.

After-Sales capabilityThe supplier states that it provides pre-sales, sales, and after-sales service, with overseas offerings including debugging, maintenance, and repair. Written procedures and records are reported for service assessment, corrective and preventive actions, and customer complaints, although no overseas warehouse or showroom is available.

R&D capabilityThe supplier reports private mold design capability, professional technical supplier capability, 3D software design services, and SDK availability. These capabilities indicate technical development resources, but the slices do not provide innovation outcomes, patents, development timelines, or specific completed projects.

Production capacityProduction-related evidence includes shear, cutting, printing, and CNC equipment; 10 quality inspectors; documented finished-product inspection instructions; inventory capability; valid contracts with associated subcontractors; and a stated one-month order fulfillment time in peak season. The supplier also reports 100 qualified service-capability suppliers, although detailed production capacity or output volume is not provided.

Customization capabilityThe supplier explicitly supports customization from samples, customization from designs, and minor customization. Private mold capability and 3D software design services further support customized product development.

Product Q&A

Q:Which machines is it compatible with?

Compatible with vertical/horizontal machining centers, drilling & tapping centers, CNC milling and engraving machines. Supports carousel or chain-type tool magazines, I/O interfaces, and PMC input points.

Q:What is the detection accuracy?

Accurately detects various tools with 1 mm precision. Ensure minimal vibration at the installation location for optimal results.

Q:Will it damage tools?

No. The detection plate has adjustable contact force, preventing any impact on tool life.

Q:Is installation difficult?

Installation is simple: mount the controller and detection unit, connect to machine I/O, and set up the CNC routine. No machine modifications are needed; setup typically takes a few hours.

Q:Does it require manual triggering?

No. Fully automatic detection is supported, including automatic machine stop and alarm if a problem is detected.