What applications is the TriplexPro-210 suitable for?

It is widely used for thermal barrier coatings (TBCs) on turbine components, chrome oxide coatings for anilox rolls, high-energy carbide coatings, and wear-resistant coatings in aerospace, power generation, and industrial applications

Triplexpro-210 Plasma Spray Nozzle and Electrode for Oerlikon Metco Gun

Name: Triplexpro-210 Plasma Spray Nozzle and Electrode for Oerlikon Metco Gun
Brand: Zhuzhou Weilai New Materials Technology Co., Ltd.
SKU: 2180332275

Hunan, ChinaZhuzhou Weilai New Materials Technology Co., Ltd.

US$45.00

1-99 Pieces

US$40.00

100+ Pieces

Sample price:US$45.00/piece.Request sample

Product profile

Customization

Available

Type

Plasma Spray Gun Consumable

Cooling System

Water Cooling

Model NO.

TriplexPro nozzle and electrode

Function

Plasma Generated Body

Materials

Copper and Tungsten

Bore Diameters

5mm / 6.5mm / 9mm / 11mm

Apply in

Plasma Spray Coating Industry

Making Method

Back-Casting

OEM Part Number

Nozzle: 1058689; Electrode: 1072495

Compatible Spray Gun

Oerlikon Metco Triplexpro-210

Transport Package

Carton

Specification

39*21*29cm

Trademark

Zhuzhou Weilai

Origin

China

Production Capacity

20000PCS/Year

Key features

Triple-Cathode Design:Divided arc current across three cathodes reduces power density on each component, minimizing electrode and nozzle wear

Extended Component Life:Cascaded arc design with neutral stack between electrode and nozzle forces long arc lengths, reducing damage to gun parts even under high-velocity conditions

Direct OEM Replacement:Precision-machined for Oerlikon Metco TriplexPro-210, compatible with standard bore sizes 5mm /6.5mm /9mm / 11mm

Stable Plasma Plume:Fixed arc length independent of nozzle geometry ensures consistent coating quality with minimal process drift

Multiple Bore Options:Available in 5mm (carbide), 6.5mm (alloy/ceramic), 9mm (standard), and 11mm (zirconia/TBC) to suit different spray parameters

Company profile

Importers and ExportersHigh Repeat Buyers ChoiceSelf-brandedPatents Awarded

Zhuzhou Weilai New Materials Technology Co., Ltd.

Hunan, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 7 years CertifiedNearest Port: GuangzhouAverage Response Time: ≤1.10h

AI-Powered supplier vetting

SummaryWeilai is explicitly identified as a professional technical supplier offering 3D software design and broad customization services. Its stated business scope covers new-material R&D, metal manufacturing, forging, powder metallurgy, nonferrous alloys, and technical services. The supplier reports CNC lathe, machining-center, and turning-center resources, inventory capability, documented finished-product inspection instructions, and self-operated import/export rights. Innovation-related evidence includes advanced R&D claims and collaboration with the CSU Powder Research Institute. However, no SDK is available, there is no valid manufacturing-capacity contract with related subcontractors, and no overseas warehouse, showroom, agent, or branch is reported. Evidence is insufficient for certification holding, after-sales service capability, financial credibility, and customer cases.

Supplier typeThe supplier is explicitly described as a professional technical supplier. Its business scope includes new-material technology R&D, metal-product manufacturing and sales, nonferrous alloy activities, and technical services, indicating a manufacturing-oriented technical supplier.

R&D capabilityEvidence supports professional technical R&D, 3D software design, flexible customization, advanced R&D positioning, and an Industry-University-Research collaboration with the CSU Powder Research Institute. However, the supplier explicitly has no available SDK, so innovation capability is supported generally but not across all technical interfaces.

Production capacityThe supplier lists CNC lathe, machining-center, and turning-center resources, relevant metal and powder-metallurgy manufacturing activities, inventory capability, and standardized written inspection instructions. A stated lack of a valid manufacturing-capacity contract with related subcontractors is a constraint, but the available evidence still explicitly demonstrates production resources.

Customization capabilityBoth slices explicitly report customization from samples, minor customization, full customization, customization from designs, and flexible customization, together with 3D software design services. This is direct evidence of broad customization capability.

Product Q&A

Q:What makes TriplexPro-210 consumables different from conventional single-cathode parts?

The TriplexPro-210 uses a triple-cathode, cascaded arc design. Total arc current is divided across three independent arcs, drastically reducing power density on each electrode and nozzle. This produces a far more stable plasma plume with less component wear compared to traditional single-cathode torches, even under high-power conditions

Q:What is the typical service life of these consumables?

Under recommended operating conditions (62 kW, argon/helium), the TriplexPro-210 can maintain consistent performance for 200 hours without hardware changes. It can run continuously for up to 16 spray shifts with no process drift or coating quality degradation

Q:What bore diameters are available for the nozzle?

Standard nozzle bore sizes are 5mm (for carbides/high velocity), 6.5mm (alloys and ceramics/high velocity), 9mm (standard alloys and ceramics), and 11mm (zirconia/TBC/high enthalpy). Custom sizes can be produced upon request

Q:What bonding technology is used?

Our electrodes and nozzles utilize a proprietary back-casting process to achieve a seamless metallurgical bond between tungsten and copper. Bonding strength reaches up to 127 MPa, compared to <100 MPa for traditional brazed parts. This eliminates gaps and porosity that cause uneven heat conduction and thermal cracking

Q:Are these parts compatible with the original Oerlikon Metco TriplexPro-210?

Yes. Our consumables are precision-machined as direct OEM replacements. No torch parameter adjustments are required. The TriplexPro-210 is designed for simple, in-house service with quick replacement of gun consumables at designated intervals