OEM Replace Lead-Acid Batteries Plastic Shell Battery Storage Case for Electric Motorcycle

A Plastic Power Storage Empty Battery Case (often called a Battery Enclosure, Battery Housing, or Battery Box) is a custom-molded plastic shell designed to securely house and protect the internal components of a battery pack. This includes battery cells (Li-ion, LiFePO4, etc.), BMS (Battery Management System), wiring, and thermal management components. It provides electrical insulation, mechanical protection, thermal management structure, and often meets specific safety standards.

We specialize in cases for a wide range of energy storage applications: Consumer Electronics: For power tools, e-bikes/e-scooters, UPS backup systems, portable power stations. Energy Storage Systems (ESS): For residential and commercial solar energy storage batteries. Electric Vehicles (EV): Cases for electric motorcycle, scooter, and automotive auxiliary batteries (not primary traction packs). Industrial Battery Packs: For medical equipment, telecom base stations, robotics. Custom Shapes & Size

Material selection is critical for safety (flame retardancy), durability, and performance: ABS : Good impact resistance, rigidity, and surface finish. Common for consumer electronics. Available in FR (Flame Retardant) grades. PC (Polycarbonate) / PC-ABS Blend: Excellent impact strength, transparency options (for viewing charge indicators), and good temperature resistance. Often UL94 V-0 rated. PP (Polypropylene): Good chemical resistance and low cost. Used for less demanding applications. PA (Ny

We employ advanced processes for quality and efficiency: Injection Molding: Primary method for high-volume production. Ensures precision, repeatability, and excellent surface finish. Structural Foam Molding: For larger cases, providing rigidity with lighter weight. Overmolding / Two-Shot Molding: To create integrated seals, soft-grip areas, or multi-material parts in one cycle. Ultrasonic Welding & Vibration Welding: For hermetically sealing two case halves together. CNC Machining: For prototype

To begin, please email us with: 3D CAD files of your battery case concept. Target annual volume. Key requirements: Material, color, UL rating, IP rating, etc. We'll start with a free DFM analysis and project proposal.