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Heavy Duty Pipe Collaring Machine for Weld Ready Branch Tube Forming
US$10,000.00
1 Piece
Sample price:US$50000.00/piece.Request sample

Product profile

Customization

Available

After-sales Service

Video Technical Support, Online Support

Warranty

5 Years

Type

High-Speed Punching Machine

Punch Shape

Semi-Open Punch

Slider Movement

Double Action

Slider Drive Mechanism

Cam Press

Controlling Mode

CNC

Automatic Grade

Automatic

Power Source

Hydraulic Pressure

Precision

High Precision

Certification

GS, CE, RoHS, ISO 9001

Condition

New

Processing Material

Stainless Steel, Copper, Carbon Steel, Aluminum

Tube Od Range

φ 15 mm - 108 mm, Customizable Based on Drawings

Branch Collar Od Range

φ 10 mm - 54 mm

Maxi. Wall Thickness

up to 3.0 mm

Forming Cycle Time

5 - 15 Seconds Per Hole

Core Processing Function

Tube Piercing and Extrusion Flanging

Control System

PLC Control with Touch Screen HMI

Driving Method

Heavy Duty Hydraulic System

Tooling Changeover Time

Approx. 10 - 15 Minutes

Main Application

Liquid Cooling Manifolds, HVAC Headers, Auto Parts

Machine Bed Structure

Extended Bed for Multi-Hole Long Pipes

Lubrication System

Automatic Oil Spray System for Tooling

Power Supply

380V/50Hz/3-Phase Can Be Modified for Local Grids

Customization Support

OEM/ODM Available, Tooling Customized to Exact Tub

Finished Product Advantage

Weld-Ready Edges, No Extra T-Fittings Required

Transport Package

Wooden Box

Specification

Customized

Trademark

Wonsten

Origin

China

HS Code

8462991000

Production Capacity

100 PCS Per Month

Key features

Direct Branch Extrusion: Forms the collar directly from the main header tube, completely eliminating the need to purchase individual T-fittings.
50% Welding Reduction: One extruded branch requires only one weld joint, saving labor time and reducing material consumption.
Minimized Leak Risks: Fewer welded joints mean higher structural integrity and significantly lower chances of leaks in liquid cooling and HVAC manifolds.
Fast Cycle Times: The hydraulic extrusion process completes a uniform, precise collar in just 5 to 15 seconds per hole.
Weld-Ready Edges: Produces smooth, burr-free branch edges that are instantly ready for manual TIG or automated orbital welding.
Multi-Material Capability: Engineered to process stainless steel (304/316), copper, carbon steel, and aluminum pipes with high repeatability.
Heavy-Duty Processing: Robust hydraulic system provides stable force to flange thick-walled stainless steel pipes up to 3.0mm.
Extended Bed Design: Built with a long machine bed to support and process multi-port manifolds on extended header pipes.
Quick Tooling Changeover: Punch and die sets are designed for fast swapping, keeping machine downtime under 15 minutes when changing hole sizes.
Intuitive PLC Control: Features a user-friendly touch screen interface for precise adjustment of hydraulic pressure, stroke depth, and cycle timing.

Company profile

SUZHOU WONSTEN IMPORT & EXPORT CO., LTD.
High Repeat Buyers ChoiceSelf-brandedFull CustomizationYears of Export Experience
Business Type: Manufacturer/Factory, Trading Company, Group Corporation CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 10 Years CertifiedNearest Port: Shanghai PortAverage Response Time: ≤1.31h

AI-Powered supplier vetting

SummaryThe supplier presents itself as a manufacturer of industrial machinery, including pipe bending, cold rolling, aluminum extrusion, filling and packaging, and band saw equipment. It reports broad customization and ODM/OEM capabilities, one R&D engineer using AutoCAD, recent new-product activity, and available R&D documentation. Stated annual productivity is substantial across five listed product categories, with 90% of sales from exports and approximately one-month lead times in both peak and off-season periods. However, the evidence does not establish certifications, after-sales service arrangements, or financial strength. Overseas support is limited: the supplier reports no overseas agents or branches, warehouse, showroom, or offline trade-show participation. The business-scope excerpt also contains textile, stationery, paper, and baby-product activities that do not clearly align with the machinery portfolio, so business focus should be verified.
R&D capabilityThe supplier reports new products within the past year, ODM availability, technical-department design by skilled engineers, and one R&D engineer responsible for AutoCAD design, production technology support, and new-product development. It also has design-input, output, review, verification, and validation documents available for audit, although the R&D team is small and no SDK is available.
Production capacityReported annual productivity includes 50,000 CNC mandrel tube benders, 100,000 induction heating pipe bending machines, 200,000 aluminum extrusion machines, 200,000 beverage aseptic filling packaging machines, and 10,000 band saw machines. The supplier also reports inventory capability, one-month average lead times in both peak and off-season periods, and seven qualified suppliers, but outsourcing procedures and manufacturing contracts are listed as unknown.
Customization capabilityThe supplier explicitly offers customization from samples, customization from designs, full customization, minor customization, and flexible customization. These capabilities are stated in both the R&D and production-related information, providing direct evidence of broad customization coverage.
Client casesThe supplier states that it provides OEM services for well-known brands and supplies equipment to hundreds of industries involving aluminum, copper, carbon steel, alloy steel, titanium, copper-nickel, and stainless materials. These are customer and application claims, but no named brands, project details, references, or independently verifiable case documentation are provided.

Product Q&A

Q:What tube materials can this machine process?
A:
This collaring machine is designed for stainless steel (304/316), copper, aluminum, and carbon steel tubes.
Q:What is the maximum wall thickness it can handle?
A:
It can easily process stainless steel header pipes with a wall thickness up to 3.0mm, depending on the specific main tube and branch diameter ratio.
Q:Do I need to pre-drill a pilot hole before collaring?
A:
No. The machine uses a specialized punch to pierce the tube and then immediately pulls the collar outward in one continuous mechanical action.
Q:Will the collaring process deform the main pipe?
A:
No. The machine utilizes precision-machined external clamping dies to hold the pipe securely, ensuring the main tube maintains its exact roundness during extrusion.
Q:Can it process multiple branches on a single long pipe?
A:
Yes. The machine frame includes an extended bed design, allowing operators to index long header pipes and form multiple collars at specified intervals for large liquid cooling or HVAC manifolds.

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