How is thermal management integrated into the assembly process?

Cooling plates (liquid/air) are bonded to modules during stacking. Thermal interface materials (TIMs) are applied via automated dispensers.

What certifications are critical for prismatic pack assembly lines?

ISO 9001 (quality management). CE/UL (safety compliance).

Advanced Assembly Line Automation for Prismatic Battery Modules

Name: Advanced Assembly Line Automation for Prismatic Battery Modules
Brand: Huiyao Laser Technology (Luoyang) Co., Ltd
SKU: 2098554942

Henan, ChinaHuiyao Laser Technology (Luoyang) Co., Ltd

US$1,000,000.00-1,200,000.00

1 Set

Product profile

Customization

Available

After-sales Service

Engineers Available to Service Machinery Overseas

Warranty

2 Years

Model NO.

HY-Auto

Application

Manufacturing Industry

Technical Class

Continuous Wave Laser

Control

Automatic

Power Density

Heat Conduct Welding

Laser Classification

Optical Fiber Laser

Type

Automatic Laser Welding Machine

Colour

Customized

Condition

Brand New

Line Efficiecny

12ppm

OEM

Yes

Quality

100% Inspection

Transport Package

Wood Container

Specification

80 meters length*16 meters width*4.5 meter height

Trademark

Huiyao Laser

Origin

China

Production Capacity

12ppm

Key features

High Line Efficiency: Achieves 12 pieces per minute with 1.5GWh annual output per shift.

Customized Appearance: Line appearance is fully customizable to meet specific factory requirements.

High Yield Rate: Final yield rate is guaranteed to be greater than or equal to 99.8%.

Overseas Service Support: Engineers are available to provide machinery service overseas.

Comprehensive Warranty: Includes a 2-year warranty coverage for the equipment.

ISO and CE Certified: Holds ISO 9001 for quality management and CE for safety compliance.

100% Quality Inspection: All finished products undergo visual and functional inspection.

OEM and ODM Services: Offers full customization, minor customization, and flexible options.

Company profile

Patents AwardedExhibition ExperienceImporters and Exporters

Huiyao Laser Technology (Luoyang) Co., Ltd

Henan, China

CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 2 years CertifiedNearest Port: Tianjin Port, Qingdao Port, Shanghai PortAverage Response Time: ≤3.64h

AI-Powered supplier vetting

SummaryThe supplier demonstrates strong R&D and customization capabilities, offering comprehensive design services and maintaining a high level of production quality. They are recognized as a National High-Tech Enterprise and hold multiple ISO certifications, indicating a commitment to quality and safety standards. Despite the absence of overseas warehouse and showroom services, they maintain a robust after-sales service network within China. The supplier has a stable financial history over the past three years and engages in significant export activities, accounting for 41% to 50% of total sales.

Supplier typeThe supplier is a National High-Tech Enterprise with a specialized focus on manufacturing and innovation in the energy storage sector.

CertificationsThe supplier holds ISO 9001, ISO 14001, and ISO 45001 certifications, ensuring adherence to quality and safety standards, along with CE certification.

After-Sales capabilityThe supplier provides direct sales and after-sales support across China, with rapid response and comprehensive maintenance services.

Financial creditFinancial data has been consistently maintained for the past three years, indicating stability and credibility.

R&D capabilityThe supplier has a strong R&D focus, evidenced by continuous innovation and partnerships with academic institutions.

Production capacityWith over 100 production lines and quality assurance processes, the supplier maintains a high yield rate and quality control for its products.

Customization capabilityThe supplier offers extensive customization options, including full and minor customization from samples and designs.

Client casesThe supplier provides OEM services for popular brands, showcasing their capability to handle significant customer cases.

Product Q&A

Q:How do you ensure precision in prismatic cell alignment and stacking?

Advanced vision-guided robots and AI-based alignment systems ensure micron-level precision. Fixtures and jigs are custom-designed for cell dimensions.

Q:What automation level is achievable for prismatic pack assembly?

Fully automated lines can achieve 20-50 Module per hour (PPH), with robotic handling for cell stacking, welding, and inspection. Semi-automated lines are cheaper but slower.

Q:How is safety ensured during assembly (e.g., short circuits, thermal runaway)?

Dry room environments (<1% humidity). Insulation checks and Hi-Pot testing. Thermal imaging during welding. Post-assembly tests for overcharge/over-discharge resistance.

Q:Can the same line handle different prismatic cell sizes (e.g., 50Ah vs. 100Ah)?

Yes, with modular tooling and programmable robots. Quick-change fixtures reduce downtime for cell size adjustments.

Q:What is the production capacity of a standard assembly line?

Depends on automation: Manual/Semi-Auto: 5-10 PPH. Fully Auto: 20-50 PPH. High-volume EV lines can exceed 100 PPH.