Iron medal manufacturers

Iron medals are typically made from high-grade iron stamped with a die-struck process. Unlike zinc alloy, iron is magnetic and more cost-effective for large-scale events. Buyers should specify the plating finish, such as shiny gold, antique silver, or copper. To prevent oxidation, ensure the supplier applies a transparent protective lacquer coating after plating.

For iron medals, the most common coloring methods are soft enamel and synthetic enamel (imitation hard enamel). Soft enamel provides a textured, 3D recessed feel, while synthetic enamel offers a smooth, flat surface. Ensure the supplier uses Pantone Matching System (PMS) colors to maintain brand consistency and checks for color bleeding or air bubbles in the filled areas.

Products must comply with REACH (EU) or CPSIA (US) regulations, specifically regarding lead and nickel content in the base metal and plating. Since medals are often handled by children or athletes, verify that the materials are non-toxic and eco-friendly. Request SGS or Intertek test reports from the manufacturer to ensure safety compliance.

The ribbon is as important as the medal itself. Options include sublimation printed ribbons for complex logos or woven polyester ribbons for a premium feel. Standard widths are 25mm, 30mm, or 38mm. Ensure the attachment (V-sewn or H-sewn) uses a heavy-duty jump ring or lobster claw to prevent the medal from detaching during use.

Iron is highly susceptible to moisture. Insist that the supplier uses anti-rust packaging, such as silica gel desiccant packets in every master carton and individual polybagging for each medal. For long-distance shipping, specify seaworthy packaging with moisture-proof inner linings to prevent salt-air corrosion.

Iron medals have high fixed costs due to custom mold fees. Negotiate for a mold fee waiver if the order exceeds a certain volume (usually 5,000+ units). For recurring annual events, ask the supplier to store the mold for up to 2 years to save on future setup costs. Always source through reputable platforms like Made-in-China.com to verify the supplier's factory capacity.

Use secured payment terms and consider a pre-shipment inspection (PSI). Since iron medals are produced in batches, quality can vary; request a Golden Sample before mass production begins. Use the inspection to check for weight consistency, plating thickness, and ribbon stitching strength before the final balance is paid.

Medals are dense and heavy, which significantly impacts shipping costs. For orders over 100kg, Air Freight or Sea Freight is more economical than Express. Calculate the Gross Weight accurately to avoid unexpected surcharges. Ensure the supplier uses double-walled corrugated boxes (K=K) to prevent the cartons from collapsing under the weight of the iron.