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For high-precision production, molds should be constructed from P20, S136, or 718H stainless steel. S136 steel is particularly recommended because of its excellent corrosion resistance and high-polish finish capability, which is essential for creating the smooth, non-porous surfaces required for medical-grade silicone or TPE products. Ensure the mold hardness is rated between HRC 45-52 to guarantee a lifespan of at least 300,000 to 500,000 shots.
The mold design must prioritize seamless parting lines and radius edges to prevent flashing, which can cause skin irritation. You should request Liquid Silicone Rubber (LSR) injection molding compatibility if you are targeting the premium market, as this technology ensures biocompatibility and hypoallergenic properties. Verify that the mold allows for uniform wall thickness to prevent sink marks and ensure consistent curing of the final product.
If the product includes internal electronics, the mold must feature precise inserts or overmolding cavities to house motors and PCB boards securely. You must specify the tolerance levels (ideally within ±0.05mm) to ensure a waterproof seal (IPX7 or higher) when the two halves of the final product are joined. Discuss undercut management and the use of lifters or sliders in the mold design to accommodate complex ergonomic shapes.
While the mold is a tool, the manufacturer should demonstrate an understanding of FDA, REACH, and RoHS compliance for the materials that will pass through it. Ensure the supplier follows ISO 9001:2015 quality management systems. For international trade, specifically via Made-in-China.com, look for Audited Suppliers who can provide material mill certificates to prove the steel grade used in the mold construction.
Before sharing 3D files or CAD drawings, insist on a Non-Disclosure Agreement (NDA) that is enforceable under Chinese law (often called an NNN agreement). Choose reputable manufacturers on Made-in-China.com with high 'Diamond' rankings, as these companies have a higher reputation stake. Additionally, consider splitting the mold production (e.g., core and cavity) between different shops if the design is highly sensitive, though this may impact precision.
Never pay 100% upfront. The industry standard for mold making is a 40-30-30 payment structure: 40% deposit to start, 30% upon approval of T1 samples (first trial), and the final 30% after final sample approval and before shipment. Use secure payment services provided by platforms like Made-in-China.com to ensure funds are protected until milestones are met.
Molds are heavy and susceptible to rust during sea transit. Ensure the supplier applies anti-rust oil and uses vacuum-sealed plastic wrapping before placing the mold in a fumigated wooden crate. For international trade, FOB (Free On Board) is often preferred for buyers with their own logistics partners, but DDP (Delivered Duty Paid) can simplify the process by including all import duties and local taxes in the quote.
Request a video of the mold trial run and a Dimension Inspection Report. You should also ask for at least 5-10 physical samples (T1/T2 samples) to be sent via air courier for your hands-on evaluation. If the budget allows, hire a third-party inspection service to visit the factory in China to verify the mold's weight, steel grade, and cycle time before final balance payment.