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Advanced Overhead Insulator Inspection Robot for Condition Monitoring
US$1,999.00-2,999.00
1 Piece
Sample price:US$1500.00/piece.Request sample

Product profile

Customization

Available

Application

Machine Tending, Picking and Placing

Control Mode

Continuous Path Control

Model NO.

Live-Line Insulator Zero-Value Detection Robot

Degrees of Freedom

4-axis

Drive Mode

Electric

Payload Capacity

3 kg

Endurance

up to 3hours(Quick-Swap)

Weight

15.5kg

Charging Time

1hours

Operating Mode

Clamp-and-Flip Operation

Test Time Per Disc

1.5 S Per Disc

Applicable Range

Suitable for Insulators Rated 210 to 550 kN

Max Communication Range

up to 5 Km

Max Clamping Force

700n

Insulator Type

Disc-Type Suspension Porcelain Insulators

Zero-Value Detection Method

High-Voltage Impulse Method

Test Output Voltage

60 Kv

Tests Per Full Charge

up to 5,000 Discs Per Full Charge

Transport Package

Box Pack

Specification

Customized

Trademark

KEYSTAR

Origin

China

Key features

Real-time Zero-Value Detection: Uses 60 kV HV impulse method to identify electrically failed insulators instantly.
High-Throughput Screening: Tests up to 5,000 discs per full charge with 1.5 seconds per unit test time.
Extended Operational Range: Max communication range up to 5 km for flexible deployment on long line sections.
Quick-Swap Endurance: Up to 3 hours of operation with quick-swap battery capability.
Versatile Insulator Compatibility: Suitable for disc-type suspension porcelain insulators rated 210 to 550 kN.
Flexible Customization Options: Offers flexible, minor, and full customization including designs and samples.
Low Weight Design: Weighs only 15.5 kg for easy handling and deployment by field teams.
High Clamping Force: Provides 700 N clamping force to securely grip insulator strings during testing.

Company profile

Guangdong Keystar Intelligence Robot Co., Ltd.
Patents AwardedExhibition ExperienceR&D CapabilitiesManagement Certification
CertifiedBusiness Type: Manufacturer/Factory & Trading Company CertifiedR&D Capacity: ODM Service Available & OEM Service Available CertifiedCustomization Options: Customization from Samples, Customization from Designs, etc. CertifiedExport Year: 1 Year CertifiedNearest Port: Nansha PortAverage Response Time: ≤11.03h

AI-Powered supplier vetting

SummaryThe supplier specializes in power transmission and transformation systems, offering manufacturing, and sales of related equipment, with a focus on inspection and maintenance services. They have ISO certifications and exhibit flexibility in design customization. Although they lack overseas infrastructure and new product innovation in the past year, they have a robust R&D team and a strong focus on domestic markets. Their ability to participate in trade shows and manage contracts with subcontractors highlights some operational strengths, despite limited inventory and export experience.
Supplier typeThe supplier is involved in manufacturing, engineering, and sales of robots and automation equipment for power transmission systems, with a focus on intelligent inspection and maintenance.
CertificationsThe supplier holds ISO9001:2015 and ISO14001:2015 certifications, indicating a commitment to quality and environmental management systems.
After-Sales capabilityThe supplier lacks overseas agents, branches, and warehouses, limiting their after-sales service capability internationally.
R&D capabilityThe supplier did not develop new products in the past year, indicating limited recent innovation.
Production capacityThe supplier has an annual production output of above 100 million USD and operates three production lines.
Customization capabilityThe supplier offers flexible, minor, full customizations, and customization from designs and samples, reflecting strong customization capabilities.
Client casesThe supplier has contributed to industry standards and works with overseas customers providing OEM/ODM services, reflecting established customer engagements.

Product Q&A

Q:What is the testing method used?
A:
The robot uses the High-Voltage Impulse Method with 60 kV output to detect zero-value units.
Q:How many tests can be performed on a single charge?
A:
It can perform up to 5,000 disc tests per full charge.
Q:What is the maximum communication range?
A:
The maximum communication range is up to 5 km.
Q:Is the robot suitable for all insulator types?
A:
It is designed for disc-type suspension porcelain insulators rated between 210 and 550 kN.
Q:What is the test time per unit?
A:
The test time is 1.5 seconds per disc.

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